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![48V 314Ah Electric Forklift Lithium Battery]()
48V 314Ah Electric Forklift Lithium Battery●Model: FL51314●Advanced LiFePO4 cells provide stable high-power output for forklift operations●Smart BMS protects against overcharge, over-discharge, and short circuits●Supports frequent lifting and -
![48V 412Ah Reach Truck Lithium Battery]()
48V 412Ah Reach Truck Lithium Battery●Model: FL51412●Designed for reach trucks handling intensive and multi-shift operations●High-quality LiFePO4 cells provide stable and consistent power for lifting and driving●Advanced BMS protection -
![83.2V 560Ah Heavy Duty Forklift Lithium Battery]()
83.2V 560Ah Heavy Duty Forklift Lithium Battery● Model: FL80560● LiFePO4 cells deliver stable power for heavy-duty operation● CAN interface with LED and buzzer provides status and low-SOC alerts● BMS protects against overcharge, over-discharge, -
![48V 460Ah Counterbalance Forklift Lithium Battery]()
48V 460Ah Counterbalance Forklift Lithium Battery● Model: FL51460● LiFePO4 cells deliver reliable power for heavy lifting● High discharge supports frequent lifts and continuous operation● Intelligent BMS protects against overcharge, over-discharge, -
![48V 420Ah Reach Truck Lithium Battery]()
48V 420Ah Reach Truck Lithium Battery● Model: FL51420● Designed for reach trucks for precise handling in narrow aisles● LiFePO4 cells deliver long-lasting power for continuous operation● Intelligent BMS protects against overcharge, -
![48V 920Ah Narrow Aisle Forklift Lithium Battery]()
48V 920Ah Narrow Aisle Forklift Lithium Battery● Model: FL51920● Compact design and consistent power output for smooth load handling in narrow aisle● Premium LiFePO4 cells deliver consistent energy to support high-frequency lifting● Advanced BMS -
![36V 920Ah Lithium Battery For Reach Truck]()
36V 920Ah Lithium Battery For Reach Truck● Model: FL38920● Designed for reach truck to handle intensive operations● High-quality LiFePO4 cells deliver long-lasting power to support extended shifts● Advanced BMS protection prevents -
![36V 880Ah Reach Truck Lithium Battery]()
36V 880Ah Reach Truck Lithium Battery● Model: FL38880● High-quality LiFePO4 cells deliver stable, long-lasting power for narrow-aisle lifting● Maintenance-free design eliminates water refilling and daily upkeep● Integrated smart BMS -
![24V 660Ah Pallet Jack Lithium Battery]()
24V 660Ah Pallet Jack Lithium Battery● Model: FL25660● High-quality LiFePO4 cells deliver stable, long-lasting power for frequent pallet handling● Maintenance-free design eliminates water refilling and daily upkeep● Integrated smart BMS -
![36V 770Ah Reach Truck Lithium Battery]()
36V 770Ah Reach Truck Lithium Battery● Model: FL38770● Built for reach trucks handling multi-shift operations● Grade-A cells provide consistent power for lifting● Advanced BMS protection prevents overcharge, overcurrent, and short -
![48V 315Ah Counterbalance Forklift Lithium Battery]()
48V 315Ah Counterbalance Forklift Lithium Battery● Model: FL51315● LiFePO4 chemistry delivers stable, high power output ● High discharge current capability supports heavy lifting cycles ● Advanced BMS protects against overcharge, overdischarge, -
![48V 525Ah Reach Truck Lithium Battery]()
48V 525Ah Reach Truck Lithium Battery● Model: FL51525● Grade-A LiFePO4 cells provide stable, reliable power for precise lifting in narrow aisles● High discharge efficiency supports frequent lifting and continuous operation● Built-in BMS
How to Choose the Right Lithium Battery for Your Material Handling Equipment
Match the battery to your truck class, voltage platform, and duty cycle. The table maps Polinovel LiFePO4 models to common equipment so you can shortlist before requesting a quote.
| Equipment (Forklift Class) | Voltage Platform | Capacity Range | Best-Fit Polinovel Models | Typical Duty |
|---|---|---|---|---|
| Walkie pallet jack / walkie stacker (Class III) | 24V | 210–660 Ah | FL25210 · FL25315 · FL25440 · FL25660 | Ground transport, single/multi-shift |
| Reach truck / narrow-aisle (Class II) | 36V / 48V | 412–920 Ah | FL38660–FL38920 (36V) · FL51412–FL51920 (48V) | High-lift, narrow aisle, multi-shift |
| 3-wheel / standard counterbalance (Class I) | 48V | 314–550 Ah | FL51314 · FL51315 · FL51440 · FL51460 · FL51550 | Sit-down counterbalance, general duty |
| Heavy-duty counterbalance (Class I) | 80V / 83.2V | 420–630 Ah | FL80420 · FL80460 (80V) · FL80560 · FL80630 (83.2V) | Heavy lifting, 24/7 operation |
| Electric tow tractor / airport GSE (Class VI) | 48V / 83.2V | Application-specific | Contact engineering | Towing, baggage & cargo handling |
Match by truck class and voltage. Class III walkie pallet jacks and stackers run 24V (210–660 Ah: FL25210–FL25660); Class II reach and narrow-aisle trucks run 36V or 48V (412–920 Ah: FL38660–FL38920, FL51412–FL51920); Class I sit-down counterbalance trucks run 48V (314–550 Ah) for general duty and 80V/83.2V (420–630 Ah: FL80420–FL80630) for heavy multi-shift work. Size capacity to cover one shift plus opportunity-charge top-ups. A common mismatch is oversizing a 24V pack for a heavy multi-shift reach truck — step up to the correct voltage platform instead of adding capacity at low voltage.
When a standard pack is not the right choice
Voltage rule of thumb: higher load and lift height require a higher voltage platform — 24V for light ground equipment, 36–48V for reach and counterbalance trucks, 80/83.2V for heavy multi-shift counterbalance work.
Sub-zero / freezer operation: a standard pack holds 85%+ capacity down to -20°C but cannot charge below 0°C without the self-heating option. For freezer or cold-chain use, request the self-heating variant — it enables safe charging down to -40°C.
Lifting-capacity-critical compartments: lithium is lighter than lead-acid, so an optional integrated iron counterweight is available to preserve your truck’s rated lifting capacity. Confirm compartment dimensions and ballast needs before ordering.
Very low-utilization single-shift fleets: lithium ROI is strongest at ≥2 shifts or with opportunity charging; for light single-shift use with cheap off-peak charging, run the TCO comparison first.
Powering Material Handling Equipment for Uninterrupted Operations
In fast-paced warehouses and factories, operational continuity is essential. Polinovel lithium batteries provide reliable, high-performance power for material handling equipment, including forklifts, pallet jacks, walkie stackers, tow tractors, etc. Designed for fast charging, extended runtime, and stable performance under heavy loads, our industrial battery solutions minimize unexpected downtime and maximize fleet availability, shift after shift.
Benefits of Lithium-Powered Material Handling Equipment Batteries
Engineered for Demanding Workloads
Industrial equipment often runs continuously under high-load conditions, demanding batteries that deliver stable, uninterrupted performance. Polinovel offers high-capacity industrial forklift batteries built for rugged use—supporting high discharge currents, steady voltage output, and consistent power. With rapid 1–2 hour charging and maintenance-free performance, our industrial battery packs ensure long runtime and uninterrupted operation—maximizing equipment availability and significantly enhancing productivity.
Engineered for Harsh Conditions
Polinovel heavy machinery batteries are purpose-built to meet the extreme demands of mining, construction, and outdoor operations—where shock, vibration, dust, and extreme temperatures are constant challenges. Engineered with a fully sealed and rugged structure, each industrial battery pack features high IP-rated enclosures and anti-corrosion coatings, ensuring durable and reliable operation in harsh conditions. Backed by international certifications such as CE, UL, UN38.3, and MSDS, they provide the safety, compliance, and performance required for industrial applications.
Engineered for Seamless Integration
Polinovel provides custom equipment battery solutions tailored to a wide range of industrial equipment brands and models. By customizing battery size, voltage, capacity, and communication protocols, we ensure seamless integration with various equipment systems. Our batteries are proven in equipment from leading brands such as Linde, Toyota, Hyster, Crown, Hyundai, and TLD—helping customers across industries significantly improve operational efficiency and equipment reliability.
Polinovel MHE lithium forklift batteries achieve full charge in 1-2 hours, and support opportunity charging during short operator breaks. With over 4,000 lifecycles and zero maintenance required, our maintenance-free battery technology eliminates the need for swaps, watering, and unplanned downtime. This effectively boosts operational uptime and reduces the total cost of ownership compared to conventional alternatives.
Through embedded CAN bus protocol integration, Polinovel MHE industrial lithium batteries provide real-time monitoring of SOC, temperature alerts for thermal safety, and operational data to support proactive maintenance planning. By ensuring stable power delivery and protecting against overcurrent or overheating, our material handling battery solutions help optimize material handling equipment performance and reduce the risk of unexpected downtime.
Drawing on 19 years of experience, Polinovel offers custom forklift battery solutions for challenging applications. Trusted by leaders like Linde, Hyster, and Toyota, our electric forklift batteries excel in cold storage, narrow-aisle warehouses, and 24/7 manufacturing environments.
Sourcing, OEM Customization & Compliance
Manufacturer & commercial terms
| Item | Detail |
|---|---|
| Business type | LiFePO4 battery manufacturer & OEM/ODM supplier — Shenzhen, China (since 2006) |
| Manufacturing | 50,000 m² facility · 50+ R&D engineers · automated laser-welding lines |
| Track record | 12,000+ battery packs delivered · 100+ OEM brands · 80+ countries |
| Voltage platforms | 24V / 36V / 48V / 80V / 83.2V (custom up to 144V) |
| Capacity range | 210–920 Ah for material handling (custom from 80 Ah) |
| Inquiry response | Within 12 hours |
| Custom development | Prototype to mass production within ~4 weeks |
| Warranty | 5-year warranty (≥80% capacity retention) · 10-year design life |
| Customization | Voltage, capacity, dimensions, connector (REMA / Anderson / M8 / Aviation), CAN / RS485 / Bluetooth, IP54–IP67, optional counterweight, branding / private label |
| After-sales | 24/7 technical support |
A custom OEM forklift battery moves through four stages at Polinovel: inquiry response within 12 hours, component-level engineering (cell to connector), quality-controlled manufacturing, and UN 3480–compliant shipping. Prototype to mass production typically takes about 4 weeks after design sign-off. If your tender requires certified models, request the certified-model list and IEC 62619 / CE documentation up front, and confirm connector type (REMA, Anderson, M8 or Aviation) and any counterweight needed to match your truck’s rated lifting capacity.
Certifications & compliance documents
(As stated on Polinovel product pages. Certificate copies and the SDS are available on request for tenders and customs clearance.)
| Standard | Scope |
|---|---|
| CE marking | EU market compliance |
| UL | Safety to UL standards |
| IEC 62619 | Safety for secondary lithium batteries in industrial (motive) applications |
| UN 38.3 | Transport safety test (UN Manual of Tests & Criteria) |
| UN 3480, Class 9 | Lithium battery shipping classification |
| SDS (Safety Data Sheet, GHS) | Material safety documentation, provided on request |
OEM / ODM & brand compatibility
Drop-in and custom packs are proven in 48V electric forklifts and other trucks from Toyota, Crown, Yale, Hyster, Jungheinrich, Linde, Raymond, Still, Clark, Komatsu, Hyundai and TLD. Send your truck model and we engineer for compartment fit, connector type, counterweight, and BMS/CAN integration.
Recent project example: for a customer in Saudi Arabia, Polinovel replaced 300Ah NCA packs on Toyota BT forklifts with custom 48V 315Ah LiFePO4 batteries, adding integrated counterweights to restore balance and lifting performance.
Intelligent BMS for Reliable and Efficient Material Handling
Our MHE commercial lithium battery packs feature an advanced BMS that provides precise, intelligent control. By continuously monitoring each cell's voltage, temperature, and current, the system maintains balanced performance, protects against overcharging or overheating, and prolongs battery life. Integrated CAN bus communication allows the equipment's control system to access real-time forklift battery data, giving operators insights to prevent downtime and ensure forklifts, walkie stackers, and tow tractors operate smoothly throughout demanding shifts.
Cell Monitoring and Balancing
The BMS features advanced cell monitoring and intelligent balancing to keep each individual battery cell closely matched, maximizing usable capacity and maintaining consistent performance. For material handling equipment, this ensures stable and reliable power throughout shifts, and reduces the risk of unexpected downtime, helping your fleet operate smoothly and efficiently even in the most demanding warehouse and industrial environments.
Advanced SOC & SOH Monitoring
The BMS provide precise State of Charge (SOC) and State of Health (SOH) monitoring for warehousing equipment battery systems. By continuously estimating remaining capacity and tracking battery condition over time, the system keeps operators and fleet managers informed about energy levels and battery performance. This ensures that forklift fleet maintain consistent performance during shifts.
Comprehensive Safety Features
Our MHE industrial batteries are built with robust safety protections to ensure reliable and secure operation in high-demand industrial environments, making them the ideal industrial battery solution for material handling equipment.
Robust SPCC case: protects the battery against vibration, impacts, and shocks.
IP65/IP67-rated sealed design: prevents dust and water ingress.
Intelligent thermal management: cooling and heating systems for consistent performance.
LED indicators and buzzer alerts: notify operators of battery charge levels and warn of low or critical conditions.
Safety certifications: compliance with IEC, CE, UL, UN38.3, MSDS standards.
High-Performance Lithium Ion Forklift Batteries for Material Handling
Polinovel industrial lithium batteries outperform traditional lead-acid alternatives in material handling equipment, with this advanced battery pack technology providing greater efficiency and more reliable operation.
High-Efficiency Batteries for Maximum Productivity
Our MHE electric forklift batteries achieve over 95% charge efficiency, significantly reducing energy loss compared to lead-acid batteries. This high-efficiency battery technology enables longer runtime per charge, keeping material handling equipment productive for extended periods.
Faster Recovery Between Shifts
High efficiency enables opportunity charging without significant energy waste, keeping equipment ready for frequent tasks.
Improved Equipment Performance
Consistent energy delivery from lift truck battery technology ensures stable voltage under load, allowing forklifts, pallet jacks, and tow tractors to operate efficiently during heavy-duty cycles.
Lower Environmental Impact
Efficient energy use reduces overall power consumption, contributing to greener, more sustainable operations.
Stable Power for Maximum Warehouse Efficiency
Polinovel MHE fork truck batteries provide stable voltage throughout the entire discharge cycle, enabling consistent truck performance and driving maximum operational efficiency that only advanced industrial battery technology can deliver.
Smooth Operation
Stable voltage ensures the equipment maintain consistent lifting under heavy load.
Reduced Downtime
Eliminates performance drop at lower states of charge, enabling uninterrupted full-shift operation.
Improved Productivity
Consistent energy delivery supports greater throughput in demanding warehouse environments.
Smart Connectivity for Reliable and Efficient Fleet Operation
Polinovel MHE forklift truck batteries feature CAN and RS485 communication, delivering real-time battery status directly to the equipment's control system. This smart battery management technology enables remote monitoring and helps fleet managers optimize uptime and working efficiency.
Proactive Maintenance – Early alerts on battery health and performance allow operators to schedule maintenance before failures occur.
Energy Management – Real-time insights on charge level and usage patterns help optimize energy consumption and reduce operating costs.
Downtime Reduction – Monitoring battery status helps prevent unexpected stoppages, ensuring continuous operation in busy warehouse or industrial environments.
Transform Your Fleet with Lithium Ion Power
Although the upfront investment in lithium ion batteries is higher than lead-acid options, their long service life, lower maintenance requirements, and energy efficiency deliver significant savings and a lower total cost of ownership across the equipment lifecycle. This makes commercial lithium battery technology particularly attractive for businesses looking to optimize their long-term operational costs while benefiting from superior performance characteristics.
Maximize Efficiency and Minimize Costs
Energy Savings
Achieve substantial annual energy savings per forklift with the superior efficiency of lithium ion forklift batteries.
Labor Savings
Eliminate 1–2 hours of daily downtime with maintenance-free forklift batteries—no watering, no battery changes required.
Infrastructure Savings
Cut charging infrastructure needs by up to 50% with fast and flexible lithium charging.
Maintenance Savings
Reduce battery maintenance costs by up to 90% with maintenance-free electric fork truck battery technology.
Long-Term Savings for Multi-shift Operations
Fast return on investment (ROI) in multi-shift operations—achieve payback in just 2–3 years, with up to 40% lower total cost of ownership over 10 years.
Material Handling Battery FAQ (Buyers & Procurement)
Q: Can your lithium batteries replace our existing lead-acid forklift batteries as a drop-in?
A: Yes for most Class I–III trucks. We match voltage, compartment dimensions, and connector (REMA / Anderson / M8 / Aviation), and add an optional integrated counterweight to preserve your truck’s rated lifting capacity. We have replaced lead-acid and NCA packs on trucks from Toyota, Linde, Hyster, Crown, Jungheinrich and others. Send the truck make/model and current battery part number for a fit check.
Q: What is the lead time?
A: We respond to every inquiry within 12 hours. For custom packs, we take you from prototype to mass production in about 4 weeks after design sign-off.
Q: Which safety certifications do the batteries hold, and can you provide documents?
A: Our material handling batteries carry CE marking, UL, IEC 62619 (industrial lithium batteries), and UN 38.3 (transport), and ship under UN 3480, Class 9. Certificate copies and the SDS are provided for tenders and customs clearance.
Q: Can the batteries run in cold storage or freezer warehouses?
A: Yes — with the right configuration. A standard Polinovel LiFePO4 pack maintains 85%+ of rated capacity at -20°C, where lead-acid loses 30–50%. The limit is charging: lithium cells must not charge below 0°C without heating, or lithium plating permanently reduces capacity and creates a safety risk — which is why the BMS includes a low-temperature charging lockout. For freezer and cold-chain operation, specify the self-heating option, which enables safe charging down to -40°C. Size capacity to the coldest operating point, not the 25°C rating.
Q: Do you support OEM / private-label and custom voltage or capacity?
A: Yes — full ODM/OEM including custom voltage, capacity, dimensions, connector, CAN / RS485 / Bluetooth protocol, IP rating (IP54–IP67), and your branding (housing color, labels, carton, manual).
Q: Can we keep our existing lead-acid charger?
A: No. Lead-acid chargers use a charge profile that can damage lithium cells and void warranty. Polinovel supplies a matched lithium charger; the battery also supports opportunity charging during breaks and shift changes.
Q: How do the batteries integrate with our fleet and charger system?
A: CAN bus and RS485 output real-time SOC, state of health, voltage, current, and temperature to the truck controller and fleet software. Confirm your charger brand for a compatibility check.
Q: What warranty and after-sales support do you provide?
A: A 5-year warranty covering manufacturing defects and capacity retention above 80% of rated capacity, with a 10-year design life. Backed by 24/7 technical support and matched chargers and documentation.
We're professional material handling equipment batteries manufacturers and suppliers in China. If you're going to wholesale customized material handling equipment batteries, welcome to get more information from our factory. For price consultation, contact us.
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