83.2V 560Ah Heavy Duty Forklift Lithium Battery

83.2V 560Ah Heavy Duty Forklift Lithium Battery
Details:
● Model: FL80560
● LiFePO4 cells deliver stable power for heavy-duty operation
● CAN interface with LED and buzzer provides status and low-SOC alerts
● BMS protects against overcharge, over-discharge, and short circuits
● Optional self-heating ensures reliable cold storage performance
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Description
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83.2V 560Ah Heavy Duty Forklift Lithium Battery

 

This 83.2V 560Ah lithium battery is designed for heavy-duty forklifts requiring high power output and continuous operation. The high-voltage architecture and high-capacity cell configuration deliver stable, efficient power for intensive lifting and long-distance travel.

The industrial-grade, fully sealed structure resists vibration, dust, and moisture, supporting reliable performance in warehouses, ports, and outdoor yards. Integrated CAN/RS485 communication enables real-time battery status monitoring, helping reduce downtime and improve fleet efficiency.

832V-560Ah-Heavy-Duty-Forklift-Lithium-Battery

 

Why Choose Our Heavy Duty Forklift Batteries

Delivers stable power for heavy lifting across long shifts and high-intensity applications.

Long Service Life

Rated for over 4,000 deep discharge cycles, this lithium battery delivers significantly longer lifespan than traditional lead-acid solutions, reducing battery replacements and lowering total cost of ownership.

Fast, Flexible Charging

Advanced LiFePO4 technology supports full charging in as little as 1–2 hours, minimizing downtime compared with the long charging cycles of lead-acid batteries. Opportunity charging during breaks keeps equipment available and utilization high.

Smart Battery Monitoring

The integrated BMS tracks charge level, temperature, and overall battery health via CAN or RS485 communication, enabling proactive maintenance and ensuring reliable performance throughout the battery's service life.

Zero Routine Maintenance

Unlike traditional lead-acid batteries, this lithium battery requires no watering, cleaning, or equalization, saving labor and minimizing maintenance interruptions.

 

Comprehensive Specifications

 

Electrical Specifications Mechanical Specifications
Nominal Voltage 83.2V Dimensions (LxWxH) 830*767*570mm
Nominal Capacity 560Ah Weight 420kg
Energy 46592Wh Case Material SPCC
Self Discharge <3% per month IP Rating IP54
Cycle Life >4000 cycles Cell Type LiFePO4

 

Charge & Discharge Specifications Temperature & Other Specifications
Charge Current 250A Charge Temperature 0°C to 55°C / 32°F to 131°F
Charge Cut-off Voltage 94.9V Discharge Temperature  -20°C to 60°C / -4°F to 140°F
Charge Terminal/Connector REMA Storage Temperature 10°C to 45°C / 50°F to 113°F
Discharge Current 200A Display LED Display
Discharge Cut-off Voltage 68.9V Communication RS485/CAN
Discharge Terminal/Connector REMA Shipping Classifiation UN3480, Class9

 

83.2V 560Ah Heavy Duty Forklift Lithium Battery | Product Description and Selection Guide

 

What Problems Does This Battery Solve?

 

The logistics and warehousing industry has an old problem: lead-acid battery forklifts lose power by afternoon.

 

Lead-acid battery forklifts struggle to sustain double-shift operations due to long charging and cooling times. Traditional 80V lead-acid packs require 8–10 hours to charge plus 6–8 hours to cool, often necessitating two or three battery packs per forklift.

 

Battery swapping is heavy, hazardous, and labor-intensive. Each pack can exceed 1,200 kg, requiring specialized equipment and trained personnel. Handling acid introduces safety risks, while battery rooms require ventilation to prevent hydrogen accumulation.

 

Lead-acid batteries typically last around 1,200 cycles, meaning replacements every 3+ years. Combined with weekly maintenance, equalization charging, and acid management, total labor and operational costs are significant.

 

Lithium iron phosphate batteries solve these problems from a technical standpoint.

What-Problems-Does-This-Battery-Solve

Technical Description

 

Fast and Flexible Charging

This battery supports 250A charging current, taking approximately 2 hours to charge from 10% to 100%. In actual use, "opportunity charging" is more recommended-topping up during operator lunch breaks and shift changes, 15 to 30 minutes at a time. Lithium iron phosphate batteries have no memory effect, so there's no need to wait until the battery is depleted before charging. Charging as needed actually helps extend lifespan.

Long Cycle Life

Rated for 4,000 cycles under standard test conditions (25 °C, 0.5C charge/discharge rate, 80% depth of discharge), this battery maintains 80% of initial capacity after the stated cycles. Actual service life depends on operational conditions: heavy loads, high-frequency use, elevated temperatures, and deep discharges can shorten lifespan, while maintaining charge between 20–80% extends it.

Theoretical service life at one full cycle per day exceeds 10 years, offering 10 times the lifespan of lead-acid alternatives and reducing replacement frequency and associated costs.

Low-Temperature Performance

Discharge temperature range is –20 °C to 60 °C. In cold storage, internal resistance increases and available capacity decreases. For environments below –10 °C, an optional self-heating module can maintain battery performance. Facilities should confirm activation logic and specifications of the heating system for extended low-temperature use.

Battery Management System (BMS)

The integrated BMS provides comprehensive protection against overcharge, over-discharge, overcurrent, short circuit, and temperature extremes.

Data including cell voltage, state of charge (SOC), and temperature is accessible via CAN or RS485, enabling fleet managers to monitor battery health, identify cells with declining performance, and prevent downtime from unexpected failures.

Operator-facing features include an LED status display and low-battery buzzer, ensuring forklift drivers can monitor remaining charge at all times.

 

Selection Considerations

Confirm Dimensional Compatibility

This battery measures 830 × 767 × 570 mm and weighs 420 kg. Lithium batteries typically weigh about one-third of equivalent lead-acid batteries. Some forklifts rely on battery weight as part of the rear counterweight. Direct replacement may affect vehicle stability. Confirm with the Polinovel technical support whether additional counterweight blocks are required.

Confirm Charger Compatibility

Lithium batteries require dedicated chargers with specific charging curves. Existing lead-acid chargers cannot be used directly. Confirm whether a compatible charger is included with the battery or needs to be purchased separately to ensure safe and efficient operation.

Confirm After-Sales Coverage

Lithium batteries are technically sophisticated. Issues such as BMS failures or cell consistency degradation require professional technical support. Before purchasing, review the  service network, response time, and warranty coverage. Pay attention to whether cell and BMS warranties are calculated separately and what levels of capacity degradation are covered.

Applicable Scenarios
 

 

Applicable Scenarios

 

This battery is designed for heavy-duty forklifts and is suitable for the following operating conditions:

 

Warehousing and logistics centers, especially double-shift or triple-shift continuous operations
Port and terminal container yards
Large-scale manufacturing in-plant logistics
Cold chain warehousing (confirm low-temperature configuration)
Indoor operations with emission and noise requirements

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