Why Custom Battery Lithium Solutions Deliver?

 

Standard lithium batteries often force compromises: squeezed into mismatched spaces, struggle under unique loads, or fail in harsh environments. Polinovel custom battery solutions eliminate these trade-offs-engineering cell-to-pack designs tailored to your operational needs for longer cycles and zero downtime.

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Precision-shaped packs

Designed for your exact battery compartment dimensions-saving 15-40% space while enabling tool-free installation.

 
 

Matching Load Demands

We assess your vehicle or equipment's peak current, duty cycles, and recharge windows-optimizing C-rating, discharge curves to enhance runtime and overall performance.

 
 

Auto-grade Resilience

IP67-sealed packs with thermal-resistant materials withstand temperatures from -40°C to 65°C, 15G vibrations, and 95% proven effective in mining drills and in fruit and vegetable cold storage.

 
 

Power to Competitive Edge

Custom batteries with accelerating product certifications (UL, CE, IEC, UN38.3, MSDS) boost your brand and secure client loyalty through reliable performance.

 

 

Custom Solutions Powering Diverse Equipment
Custom Battery for Forklifts

Polinovel customizes custom battery lithium solutions for specific forklift types based on lifting needs and usage intensity, ensuring optimal material handling power.

Custom Battery for Golf Carts

Polinovel customizes battery specs to ensure strong hill-climbing, smooth acceleration, and reliable full-load driving for golf carts.

Custom Battery for AWPs

Polinovel customizes custom battery LiFePO4 solutions with high-current BMS and rugged protection to ensure stable heavy-load output and durable outdoor performance for Aerial Work Platforms.

Custom Battery for Tow Tractors

Polinovel customizes custom battery lithium solutions for tow tractors with strong discharge and long runtime-ensuring reliable high-load towing and non-stop operation.

Custom Battery for AGVs

Polinovel customizes communication protocols for AGVs to ensure seamless system integration, ensuring real-time monitoring and smart energy management.

 
 
 
 
 
 
 
Forklifts
 
Golf Carts
 
AWPs
 
Tow Tractors
 
AGVs
Flexible Custom Battery Solutions for Your Unique Needs
Specification
 
Polinovel tailors battery specifications to match application demands for optimal and consistent performance.
 
  • Voltage: 24V, 36V, 48V, 60V, 72V, 80V, 96V, 120V, 144V
  • Capacity: 80Ah, 100Ah, 150Ah, 200Ah, 300Ah, 400Ah...800Ah
  • Discharge Rate: 0.5C to 5C (50A, 100A, 200A, 300A...)
  • Wide Temperature Range: -40°C to 65°C
  • Counterweight: Integrated Iron Blocks (Optional)
Function
 
Polinovel offers functional customizations for custom battery lithium solutions to enhance equipment operational efficiency and overall compatibility.
 
  • Self-heating technology for cold weather
  • Embed or Wired Smart Indicator, SOC Garage
  • Power on-off switch, Emergency Stop Button
  • CANbus, GPRS, Bluetooth, RS485 Communication
Appearance
 
Polinovel precision-customizes custom battery housing and connectors for seamless integration within applications.
 
  • Size: Length, Width, Height
  • Shape: According to the drawing
  • Connector: M8, Anderson, REMA, Aviation, etc
  • IP Rating: IP54, IP65, IP67 Waterproof and Dust Resistant
  • Case Material: Steel Plate Cold Commercial (SPCC), Stainless Steel
Branding
 
Polinovel supports logo branding customization for custom battery solutions, enhancing your brand image and strengthening your market competitiveness.
 
  • Battery Housing Color
  • Label Sticker, Silk-printing
  • Branding Package Carton
  • Printing Paper Manual
Purpose-Built Lithium Battery for Critical Operations

 

 

Built Tough for Cold Storage

Built Tough for Cold Storage

Polinovel offers custom battery solutions with self-heating, waterproofing, and fully sealed design, to ensure maintenance-free power and safe charging at –40°C for cold storage, cold chain logistics, etc.

 

Power for Nonstop Airport Operations

Power for Nonstop Airport Operations

Polinovel offers custom high-safety LiFePO4 batteries to fully compatible with diverse GSE brands, and ensure stable and reliable 24/7 operation in demanding airport environments.

 

Power to Endure Harsh Port Environments

Power to Endure Harsh Port Environments

Polinovel delivers custom battery LiFePO4 solutions engineered to withstand salt spray, humidity, dust, and extreme temperatures-ensuring stable, long-life power for heavy-duty port operations.

 

Engineered for the Toughest Mines

Engineered for the Toughest Mines

Polinovel customizes rugged LiFePO4 batteries with explosion-resistant cells and high-capacity configurations in a sealed, anti-vibration design-ensuring safe, long-lasting power in harsh mining operations.

Get Lithium Battery Solution Step-by-Step

Developing and deploying your tailored LiFePO4 custom battery solutions in partnership with Polinovel.

  01

Needs Discovery

We respond to your inquiry within 12 hours to explore your project requirements in broad terms and provide the optimal custom battery solution for your specific application.  

  02

Component Engineering

Our experts assess every component, from the core battery cell to the smallest screws, to ensure that all materials meet Polinovel's rigorous quality standards for custom battery production.

  03

Qualified Manufacturing

Polinovel technical staff conducts quality inspections throughout each manufacturing phase to guarantee that your custom battery solutions are secure and defect-free.

  04

Compliant Shipping

Each custom battery is packaged and insulated per UN3480 regulations for safe transport. Polinovel ensures prompt delivery of custom batteries through an efficient supply chain.

Global Experience, Trusted Solutions
Polinovel combines cutting-edge technology and global experience to provide dependable lithium power for you.
  • >12,000
    Battery Packs
  • >3000
    Battery Solutions
  • >80
    Exported Countries
  • >100
    Partnered Brands
Global Applications, Proven Reliability
From North America to Europe and Oceania, Polinovel delivers fully customized lithium batteries tailored to diverse applications, helping brands achieve reliable performance and positive market response.
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Powering Australia: 12V 600Ah Lithium Battery For Trailer
Polinovel custom-sized 12V 600Ah lithium battery replaces 4×120Ah lead-acid in the trailer vehicle, enabling stable operation across rough terrain.
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Powering Philippines: 48V Lithium Battery for Club Car Golf Carts
Polinovel customized 48V 105Ah lithium batteries with a 200A BMS to deliver reliable, high-current power for Club Car golf carts.
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Powering Lithuania: 48V Lithium Battery for Popaboat Catamaran
Polinovel developed a 48V 150Ah marine-grade lithium battery with a 150A BMS, providing reliable high-current power to maintain speed and performance.
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Powering Malaysia: 48V Lithium Battery for Airport Belt Loader
Polinovel 48V 300Ah LiFePO4 battery powers airport conveyor belt loaders with long-lasting energy-ensuring efficient baggage handling across shifts.
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Powering USA: 48V Lithium Battery for ICON Golf Cart
Polinovel customized a 48V 100Ah lithium battery to deliver strong, efficient power for the ICON i60L golf cart to ensure smooth rides.
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Powering USA: 48V Lithium Battery for Catamaran
Polinovel customized 48V 200Ah lithium battery integrating with solar and wind systems to stably power two 14HP motors and onboard appliances.
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Powering Saudi Arabia: 48V Lithium Battery for Toyota BT Forklift
Polinovel customized 48V 315Ah lithium battery to replace previous 300Ah NCA batteries, adding counterweights for better balance and lifting performance.
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Powering Thailand : 48V Lithium Battery for Club Car Golf Cart
Polinovel customized 48V 100Ah lithium battery to replace six 8V Trojan lead-acid batteries, providing sufficient power for longer driving range.
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Powering UK: 48V Lithium Battery for Yamaha Golf Cart
Polinovel customized a 48V 100Ah lithium battery to replace four Trojan lead-acid batteries, integrating an LCD screen for real-time battery status monitoring.
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Powering UK : 80V Lithium Battery for Ice Resurfacer
Polinovel's customized 80V 500Ah lithium battery significantly reduces machine weight while offering maintenance-free reliability for maximum uptime.
Start Your Custom Battery Project Today

We help your brand grow faster with a full spectrum of tailored LiFePO4 solutions - designed to meet diverse market demands.