Engineered High-Performance Lithium Battery for Aerial Lift Operations
Polinovel lithium-ion batteries are engineered for compatibility with major aerial lift brands, delivering reliable power for scissor lifts, boom lifts, and other access platforms. Our aerial work platform battery solutions are designed to withstand demanding job site conditions, providing extended runtime and consistent voltage output—critical for avoiding downtime and ensuring operator safety. With options including 24V and 48V systems, we offer high-capacity, deep-cycle lithium power tailored to diverse applications and budgets. Built for rugged use and long shifts, these batteries deliver unmatched endurance and maintenance-free operation, helping you maximize productivity and reduce total cost of ownership.
5Year
Warranty
4000+
Cycle Life
-30~60℃
Wide Temperature Range
IP54
Rating Protection
Polinovel Scissor Lift & Access Platform Batteries
Engineered for All Aerial Work Platforms Discover Polinovel’s lithium solutions, designed to be compatible with all major brands of aerial equipment. Many aerial work platforms (AWPs), including scissor lifts and cherry pickers, rely on Polinovel’s high-performance 24-volt and 48-volt lithium-ion traction batteries. Given the demanding nature of these applications, equipment uptime is critical, and this requires a durable power source. We offer specialized, high-capacity lithium traction batteries tailored for every access platform application and budget. Our batteries are renowned for their robustness and reliability, specifically engineered to support long working hours without failure.
Polinovel Delivers Extreme Power for Aerial Lifts Our systems are built with advanced features to ensure safety and performance:
- Automotive-Grade Safety System: Constructed with a heat-resistant architecture and microprocessor-controlled protection to guard against overvoltage, undervoltage, overcurrent, overheating, and short circuits.
- Smart Communication: Fully supports the J1939 protocol, allowing the system to read critical battery data such as State of Charge (SOC), voltage, current, and temperature.
- Superior BMS Performance: Delivers high-precision voltage and current measurement, including a fuel gauge calculation with temperature compensation.
- Flexible Parallel Connection: A unique feature that allows the parallel connection of batteries with different capacities and SOCs, intelligently balancing the energy between them during operation.
- Integrated Heating: Built-in preheating capability ensures reliable charging and discharging performance even in low-temperature environments.
- Precise Cell Detection: The battery can detect low current leakage from the MEWP system and automatically powers off to conserve electricity.
Lithium-Ion Cells: The End of the Oil Era For your Aerial Work Platform needs, Polinovel lithium batteries offer a superior energy source. Our LiFePO4 batteries for 24V and 48V systems are safe, cost-effective, eco-friendly, and require zero maintenance. They offer high energy density and boast a lifespan over three times longer than traditional lead-acid batteries. Our 5-year warranty ensures a rapid payback on your investment. Furthermore, switching to lithium means no acid spills, no hazardous fumes, and no corrosion. In short, there is virtually no daily maintenance required, making it a better choice for both your operations and the environment.
Connect to the Future It is well established that product interconnectivity enhances efficiency and lowers the Total Cost of Ownership (TCO). Accessible data significantly impacts decisions that boost productivity. That is why Polinovel integrates technology to monitor battery usage, collect performance data, and enable remote monitoring. The future is defined by connectivity, and Polinovel Battery Packs are leading the way. Our technical team is ready to assist with customized projects or provide solutions tailored to your specific electrical products. We work collaboratively to find the optimal solution, considering all aspects such as product requirements, technology, dimensions, weight, and the specific shape of the battery needed.
Battery Management System Integration
The Battery Management System (BMS) represents the critical control infrastructure of any lithium battery pack, particularly for Aerial Work Platform Battery applications where safety and reliability are paramount. Modern BMS architectures in aerial lift platforms employ distributed topology with cell monitoring units (CMUs) at the module level communicating with a central control unit via CAN bus or RS-485 protocols.
Hardware Architecture
Each CMU incorporates specialized battery monitoring integrated circuits (ICs) such as the Texas Instruments BQ76940 or Analog Devices LTC6811. These ICs provide 12-16 bit analog-to-digital conversion for voltage measurements with accuracy of ±5 mV.
Voltage Monitoring:
12-16 bit ADC resolution, ±5 mV accuracy
Temperature Sensing:
Negative temperature coefficient (NTC) thermistors
Current Measurement:
Hall effect sensors or precision shunt resistors (50-100µΩ), ±0.5% accuracy
Main Controller:
32-bit ARM Cortex-M4 or similar microcontrollers
Protection Features
The BMS implements multi-level protection strategies essential for lithium battery pack safety in aerial lift applications. These systems prevent hazardous conditions during normal operation and fault scenarios.
Voltage Protection:
Overvoltage (3.65V per cell for LiFePO4), undervoltage (2.5V)
Current Protection:
Configurable overcurrent thresholds for continuous and peak discharge
Redundant Protection:
Secondary hardware circuits independent of main processor
Thermal Protection:
Fan activation at 35°C, power reduction at 45°C, shutdown at 60°C
Mechanical Integration and Structural Design
The mechanical integration of a lithium battery pack into aerial lift platforms
requires careful consideration of weight distribution, vibration resistance, and serviceability requirements.
Module Construction
Individual battery modules within the aerial work platform battery pack typically contain 4-16 cells arranged in series configurations. The cells are retained in injection-molded frames designed to withstand rigorous operating conditions.
Cell Retention
Polypropylene or glass-filled nylon frames
Vibration Resistance
Up to 3G acceleration (IEC 60068-2-6)
Interconnections
Laser-welded nickel or copper bus bars
Compression Systems
10-30 kPa pressure on cell faces
Pack Enclosure Design
The lithium battery pack enclosure for aerial lift platforms must meet IP65 or higher ingress protection ratings while facilitating thermal management and service access.
Construction:
2-3 mm thick steel or aluminum alloy with welded seams
Ingress Protection:
IP65 or higher rating with gasketed access panels
Handling Features:
Lifting points rated for 3x pack weight, forklift pockets
Electrical Connections:
IP67-rated connectors, high-voltage interlock circuits
Cabling:
High-strand-count cables rated for 90°C continuous operation
Performance Characteristics in Aerial Lift Applications
The implementation of lithium battery pack technology in aerial lift platforms delivers substantial
performance improvements over traditional lead-acid systems.
Power Delivery and Efficiency
Lithium battery pack systems maintain consistent power delivery throughout the discharge cycle, with voltage sag limited to less than 10% at maximum rated current. This characteristic enables aerial lift platforms to maintain full lifting speed and capacity until the battery reaches low state-of-charge thresholds.
200-300
W/kg Power Density
<10%
Voltage Sag at Max Current
20-30%
Duty Cycle Improvement
100%
Full Power Until Low SOC
Cycle Life and Durability
Modern aerial work platform battery installations using lithium technology achieve 2000-3000 cycles at 80% depth of discharge before reaching 80% of initial capacity. This represents a 3-5x improvement over premium deep-cycle lead-acid batteries.
Calendar Aging Characteristics
Calendar aging studies demonstrate less than 2% annual capacity loss for lithium battery pack systems maintained at 25°C and 50% state of charge. This longevity, combined with minimal maintenance requirements, delivers total cost of ownership advantages despite higher initial investment.
We're professional aerial work platform battery manufacturers and suppliers in China. If you're going to wholesale customized aerial work platform battery, welcome to get more information from our factory. For price consultation, contact us.
Popular Products
