Specifications
Here are the detailed specifications of our 24V 210Ah Pallet Jack Lithium Battery, designed with proven ionic lithium battery technology for dependable performance.
| Electrical Specifications | Mechanical Specifications | ||
| Nominal Voltage | 25.6V | Dimensions (LxWxH) | 580*176*420mm |
| Nominal Capacity | 210Ah | Weight | 70kg |
| Energy | 5376Wh | Case Material |
SPCC |
| Self Discharge | <3% per month | IP Rating | IP54/IP65/IP67 |
| Cycle Life | >4000 cycles | Cell Type | LiFePO4 |
| Charge & Discharge Specifications | Temperature & Other Specifications | ||
| Charge Current | 100A | Charge Temperature | 0°C to 55°C / 32°F to 131°F |
| Charge Cut-off Voltage | 29.2V | Discharge Temperature | -20°C to 60°C / -4°F to 140°F |
| Charge Terminal/Connector | REMA | Storage Temperature | 10°C to 45°C / 50°F to 113°F |
| Discharge Current | 100A | Display | LED Display |
| Discharge Cut-off Voltage | 22V | Communication | RS485/CAN |
| Discharge Terminal/Connector | REMA | Shipping Classifiation | UN3480, Class9 |
24V 210Ah Pallet Jack Lithium Battery
An industry-leading power solution for material handling equipment, this 24V 210Ah ionic lithium battery is engineered for demanding pallet jack operations. It combines advanced LiFePO4 chemistry with a high-current BMS and heavy-duty REMA/Anderson connectors to ensure stable power delivery, secure system integration, and extended service intervals-maximizing uptime and operational efficiency in warehouse environments.
Product Overview
Our 24V 210Ah Pallet Jack Lithium Battery is a high-performance power system tailored for material handling equipment, utilizing advanced ionic lithium battery chemistry to deliver high current output, fast charging, and long cycle life.
Superior Power Delivery
Engineered to provide consistent power output even under heavy loads, this ionic lithium battery ensures your pallet jack operates at peak efficiency throughout its entire discharge cycle.
Extended Operational Life
With a cycle life exceeding 4000 charge-discharge cycles, this battery outlasts traditional lead-acid alternatives by up to 10 times, significantly reducing replacement frequency and costs.
Rapid Charging Capability
The advanced ionic lithium battery chemistry allows for fast charging, reaching 80% capacity in 1-2 hours, minimizing downtime and maximizing productivity in material handling operations.
Revolutionizing Material Handling
The 24V 210Ah Pallet Jack Lithium Battery marks a significant advancement in material handling power solutions. Unlike lead-acid batteries that are prone to sulfation and reduced capacity over time, this ionic lithium battery maintains consistent output throughout its extended service life.
Designed specifically for the rigorous demands of warehouse operations, distribution centers, and manufacturing facilities, this battery delivers reliable power for extended shifts, reducing the need for battery swaps and charging interruptions.
The integration of smart battery management systems ensures optimal performance while protecting against overcharging, deep discharge, and extreme temperatures, making this ionic lithium battery one of the safest and most reliable options on the market.
Ionic Lithium Battery Advantages
The 24V 210Ah Pallet Jack Lithium Battery leverages advanced ionic lithium battery technology to outperform traditional power solutions in every critical metric:
Delivers stable and powerful high-current output to meet the demands of frequent start-stop cycles and heavy load operations.
Maintenance-Free Operation
Eliminates the need for water refilling, terminal cleaning, and equalization charges required by lead-acid batteries.
Wide Temperature Range
Performs reliably in extreme temperatures where lead-acid batteries often fail, ensuring consistent power in harsh conditions.
This ionic lithium battery can be charged at any time without capacity loss, unlike traditional battery chemistry.
Superior Charge Retention
The ionic lithium battery chemistry has low self-discharge, retaining charge much longer during storage than lead acid.
Total Cost of Ownership Savings
Lower maintenance costs, longer lifespan, and improved energy efficiency to ensure significant long-term savings.
Advanced Production Process
Our state-of-the-art manufacturing process ensures the highest quality standards for every 24V 210Ah Pallet Jack Lithium Battery, applying precision engineering on our ionic lithium batteries.
Raw Material Selection & Testing
We source only Grade A ionic lithium battery cells, premium cables, and other critical components that meet our rigorous quality standards. Each material undergoes comprehensive testing to ensure consistent performance, safety, and long-term reliability.
Cell Grading
Each cell is rigorously tested and categorized based on capacity, voltage, and internal resistance. This precise grading process ensures uniformity within ionic lithium battery packs, leading to enhanced stability and improved long-term reliability.
Module Welding
Cells are carefully aligned and securely fixed into modules. Laser welding is then used to join the ionic lithium battery cells, creating robust connections that enhance module durability and safety.
Battery Assembly
Acquisition lines are securely welded and the BMS is installed with all wiring connected. The assembled modules are then integrated into a rugged, impact-resistant enclosure designed specifically for pallet jack applications.
Testing & Quality Assurance
The ionic lithium battery pack undergoes extensive testing, including charge/discharge test, safety test, functional test, performance test, etc. These rigorous procedures ensure compliance with international standards such as IEC, CE, etc., and guarantee safety, operational reliability, and long-term performance in demanding industrial environments.
Safety and Compliance
Our 24V 210Ah Pallet Jack Lithium Battery is manufactured under the most stringent quality control protocols, ensuring each unit meets or exceeds industry standards:
Certifications
• UN38.3 Transportation
• IEC Safety Standard
• UL Certification
• CE Marking
• RoHS Compliance
Testing Protocols
• Drop Test
• Vibration Test
• Salt Spray Test
• Temperature & Humidity Test
• Charge & Discharge Test
Manufacturing Standards
• ISO 9001 Quality Management
• ISO 14001 Environmental
• Clean Room Production
• Automated Quality Checks
• Traceability System
Advanced Battery Technology
The 24V 210Ah Pallet Jack Lithium Battery incorporates cutting-edge innovations in ionic lithium battery technology to deliver exceptional performance and reliability.
Ionic Lithium Battery Chemistry
During discharge, lithium ions move from the anode (typically graphite) to the cathode (lithium iron phosphate) through the electrolyte, creating an electric current. During charging, this process reverses, with ions moving back to the anode. This ion migration mechanism is what gives the ionic lithium battery its name and distinctive performance characteristics.
Our battery utilizes advanced LiFePO4 (Lithium Iron Phosphate) chemistry-widely recognized as the safest and most durable form of ionic lithium battery technology. It offers superior thermal stability, a longer cycle life, and reliable performance under extreme temperature conditions.
Plus, LiFePO4 chemistry eliminates the need for cobalt-a costly and environmentally problematic material found in many other lithium-ion batteries, and delivers excellent energy density and high discharge power. This makes it ideal for demanding applications such as material handling equipment.
Intelligent Battery Management System
The integrated Battery Management System (BMS) is the "brain" of our ionic lithium battery, continuously monitoring and optimizing performance while protecting against potentially hazardous conditions.
Cell balancing to ensure uniform charge across all cells
Overcharge and over-discharge protection
Overcurrent and short circuit protection
Temperature monitoring and thermal protection
State of Charge (SoC) and State of Health (SoH) monitoring
Communication interface for equipment integration
Safety Features
Safety is paramount in our ionic lithium battery design, with multiple layers of protection to ensure safe operation in demanding industrial environments:
Flame-retardant casing and non-combustible electrolyte
Thermal management system for optimal temperature control
Insulation and isolation to prevent electrical hazards
Impact-resistant construction for rugged environments
Water and dust resistance (IP67 rating)
Compliance with international safety standards
Energy Efficiency & Environmental Benefits
The 24V 210Ah Pallet Jack Lithium Battery represents a significant advancement in energy efficiency compared to traditional lead-acid batteries. With charge-discharge efficiencies exceeding 95%, this ionic lithium battery wastes far less energy as heat, reducing overall energy consumption in material handling operations.
From an environmental perspective, our ionic lithium battery offers substantial benefits throughout its lifecycle. The longer service life reduces the frequency of battery replacements, while the absence of heavy metals like lead and cadmium eliminates the environmental hazards associated with lead-acid battery disposal.
At the end of its service life, over 95% of the materials in our ionic lithium battery can be recycled, contributing to a circular economy and reducing the environmental impact of battery production.
Applications & Usage
The 24V 210Ah Pallet Jack Lithium Battery is designed for seamless integration with various material handling applications, delivering reliable power across a wide range of industrial environments.
Cold Storage Facilities
With excellent low-temperature performance and self-heating function, our batteries ensure consistent power and efficiency to ensure 24/7 cold storage operations.
Ports and Distribution Centers
Specifically engineered for ports and distribution centers, with durable construction, fast charging and high-efficiency power to support continuous multi-shift operations.
Manufacturing Plants
Engineered for the rigorous demands of industrial production, our batteries provide consistent, high-performance power for busy operations, maximizing working efficiency.
Charging Guidelines for Optimal Performance
Proper charging practices are essential to maximize the performance and lifespan of your ionic lithium battery. Follow these guidelines for optimal results:
Use only the provided or approved charger specifically designed for this ionic lithium battery to ensure proper charging parameters.
Frequent top-up charging after each use, even when partially discharged, helps maintain optimal ionic lithium battery performance and longevity.
While the battery can safely remain connected to the charger, we recommend disconnecting it once fully charged to reduce unnecessary power consumption.
Charge in a well-ventilated area with ambient temperatures between 0°C and 45°C for optimal charging efficiency and battery health.
For long-term storage (over 30 days), ensure the ionic lithium battery is stored with 40-60% charge and recharged every 3 months to maintain cell health.
Maintenance & Care
While our ionic lithium battery is designed for maintenance-free operation compared to traditional lead-acid batteries, following these simple care guidelines will ensure maximum performance and longevity:
Regular Inspection
• Visually inspect the battery monthly for damage
• Check terminals and connectors for looseness or wear
• Ensure battery mounting brackets are secure
• Verify cable connections are tight
Battery Safety Precautions
• Avoid exposing to extreme temperatures
• Prevent physical damage from impacts
• Keep battery away from water and chemicals
• Follow proper handling procedures during installation
Frequently Asked Questions
How does an ionic lithium battery compare to a traditional lead-acid battery in terms of total cost of ownership?
While an ionic lithium battery has a higher initial purchase price, it provides up to 10 times the service life of a lead-acid battery (4000+ cycles vs. 300-500 cycles for lead-acid). When factoring in reduced maintenance costs, lower energy consumption, fewer replacements, and reduced downtime for charging, the ionic lithium battery offers a significantly lower total cost of ownership over a 5-year period, often saving 30-50% compared to lead-acid alternatives.
Can the 24V 210Ah battery be used as a direct replacement for my existing lead-acid battery?
Yes, in most cases. Our 24V 210Ah Pallet Jack Lithium Battery is engineered as a drop-in replacement for equivalent lead-acid batteries, with compact dimensions that fit many common pallet jack designs. To ensure a perfect match, we recommend confirming compatibility with your specific model through our technical support team before purchase.
What is the expected lifespan of this ionic lithium battery?
The 24V 210Ah Pallet Jack Lithium Battery is designed to provide a service life of 5-10 years under typical operating conditions. This is significantly longer than the lifespan of most lead-acid batteries used in similar applications. The actual lifespan depends on several factors, including depth of discharge, charging practices, operating temperature, and maintenance. With proper care, many users experience 10 years of reliable service from this ionic lithium battery.
Is the ionic lithium battery safe for use in warehouse environments?
Yes, our ionic lithium battery is specifically engineered with multiple safety features to ensure safe operation in warehouse and industrial environments. The LiFePO4 chemistry used in our batteries is inherently stable and far less prone to thermal runaway compared to other lithium-ion chemistries. Additionally, the integrated Battery Management System (BMS) provides comprehensive protection against overcharging, over-discharging, short circuits, and extreme temperatures. The battery also features a rugged, impact-resistant enclosure and meets all relevant international safety standards for industrial battery applications.
How long does it take to fully charge the 24V 210Ah battery?
Using the recommended charger, the 24V 210Ah Pallet Jack Lithium Battery typically reaches 80% charge in approximately 2 hours. This is significantly faster than lead-acid batteries, which often require 8-10 hours for a full charge. The rapid charging capability of this ionic lithium battery minimizes downtime and allows for opportunity charging during breaks, further optimizing equipment availability.
What is the warranty on the 24V 210Ah Pallet Jack Lithium Battery?
We stand behind the quality and performance of our ionic lithium battery with an industry-leading 5-year or 10,000-hour warranty. Plus, our dedicated technical support team is available to assist throughout the battery's lifecycle, ensuring maximum uptime and long-term reliability.
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