24V 440Ah Lithium Battery for Electric Pallet Jack
Our pallet truck batteries are designed to enhance efficiency and safety in material handling operations. The integrated LED display with low SOC alarm buzzer allow operators to monitor charge levels at a glance, preventing unexpected downtime and ensuring uninterrupted pallet jack operation throughout shifts.
With CAN communication, our batteries seamlessly interface with pallet truck control systems, enabling precise power management and real-time operational diagnostics. The robust and durable construction withstands shocks, vibrations, and the harsh conditions common in warehouses and industrial environments, delivering reliable performance under demanding workloads.
High-Performance Pallet Truck Batteries
Our 24V 440Ah pallet jack lithium batteries combines high-quality materials, precise engineering, and intelligent battery management to meet the demanding requirements of warehouse and industrial operations. The advanced BMS provides full protection against overcharge, under-voltage, and short circuits, ensuring safe and reliable operation under heavy daily use.
Designed with custom dimensions, weight, and functionality, our pallet truck batteries provide a seamless drop-in replacement for lead-acid models, making retrofitting quick and hassle-free.
Parameter
| Electrical Specifications | Mechanical Specifications | ||
| Nominal Voltage | 25.6V | Dimensions (LxWxH) | 830*320*625mm |
| Nominal Capacity | 440Ah | Weight | 445kg |
| Energy | 11264Wh | Case Material | SPCC |
| Self Discharge | <3% per month | IP Rating | IP54/IP65/IP67 |
| Cycle Life | >4000 cycles | Cell Type | LiFePO4 |
| Charge & Discharge Specifications | Temperature & Other Specifications | ||
| Charge Current | 150A | Charge Temperature | 0°C to 55°C / 32°F to 131°F |
| Charge Cut-off Voltage | 29.2V | Discharge Temperature | -20°C to 60°C / -4°F to 140°F |
| Charge Terminal/Connector | REMA | Storage Temperature | 10°C to 45°C / 50°F to 113°F |
| Discharge Current | 200A | Display | LED Display |
| Discharge Cut-off Voltage | 22V | Communication | RS485/CAN |
| Discharge Terminal/Connector | Anderson | Shipping Classifiation | UN3480, Class9 |
LiFePO4 Pallet Truck Batteries Advantages
Engineered for safety, reliability, and high performance, our pallet truck batteries deliver consistent power for material handling operations.
Advanced Power for Pallet Jack Applications
Our 24V 440Ah pallet jack lithium batteries leverage lithium iron phosphate chemistry, chosen for its exceptional safety, thermal stability, and high-current delivery-ideal for the frequent lifting, acceleration, and stop-start cycles of pallet truck operations.
Equipped with an advanced BMS, our pallet truck batteries provide full protection against overcharge, deep discharge, and short circuits, ensuring safe and reliable performance across shifts. The combination of safety, durability, and maintenance-free operation ensures that pallet jack operators can rely on uninterrupted, efficient performance in the most demanding industrial environments.
Why Choose LiFePO4 Pallet Truck Batteries Batteries
Stable LiFePO4 chemistry reduces risk of thermal runaway
Up to 10 times longer cycle life compared to lead acid
Theoretical capacity: 170 mAh/g
Wide operating temperature range: -20°C to 60°C
Contains no heavy metals or toxic materials
Advanced Battery Management System
The advanced BMS intelligently manages performance, safeguards operation, and extends the service life of electric pallet truck batteries.
BMS Functionality
Equipped with an advanced BMS, our 24V 440Ah pallet jack lithium battery ensures intelligent monitoring and optimization of performance in every cycle.
Monitoring Capabilities
• Voltage
• Current
• Temperature
• SOC (State of Charge)
• SOH (State of Health)
Control Functions
• Cell balancing
• Charge/discharge control
• Thermal management
• Fault detection & isolation
• Communication protocols
Safety Protection Mechanisms
Overcharge Protection
Prevents cell voltages in the pallet truck batteries from exceeding safe limits during charging by cutting off the charge when necessary. Multiple protection thresholds ensure safe operation and reliable battery safety.
Over-Discharge Protection
Prevents damage to the pallet truck batteries from excessive discharge by monitoring cell voltages and disconnecting the load before reaching unsafe levels.
Overcurrent Protection
Detects excessive discharge currents using high-speed current sensing and disconnects the load to protect the pallet truck batteries and connected equipment during heavy loads or short circuits.
Thermal Protection
Monitors temperature at multiple points within the pallet truck batteries and disconnects the load or charging circuit if unsafe temperatures are detected, helping prevent overheating and thermal runaway.
Short Circuit Protection
Automatically detects and isolates short circuits in pallet truck batteries, preventing potential damage and ensuring operator safety.
Cell Balancing
Ensures uniform voltage across all cells in pallet truck batteries during charging and discharging, optimizing capacity usage and extending overall battery lifespan.
Rigorous Quality Control
The comprehensive quality management system ensures consistent reliability and safety in our electric pallet truck batteries.
Quality Management System
Our quality management system (QMS) covers every stage of production, from incoming inspection of raw materials to in-process monitoring and final testing of the pallet truck batteries. This comprehensive approach ensures consistent performance, safety, and reliability in each battery we deliver.
Documented Procedures & Work Instructions
Standardized operating procedures and work instructions ensure that every step of production, inspection, and assembly is fully controlled and consistently executed.
Incoming Material Inspection
Incoming inspection of raw materials and critical components ensures that all materials meet specified quality and safety requirements.
In-Process Quality Control
In-process monitoring during production, including voltage,
current, dimensions, and weld quality inspections, to ensure consistent battery quality.
Final Product Testing
Final battery testing, including charge/discharge performance and safety assessments, to ensure the reliability of products leaving the factory.
Comprehensive Quality Assurance
Raw Material Inspection
Verifies that LiFePO4 cells, connectors, cables, and enclosures meet safety and quality requirements.
Voltage & Current Testing
Verifies cell and pack voltages and charge/discharge currents to ensure proper performance of pallet truck batteries.
Functional Testing
Checks that the pallet truck batteries perform as intended under normal operating conditions.
Charge/Discharge Testing
Charge and discharge the pallet truck batteries to verify performance consistency and longevity.
Safety / Abuse Testing
Include thermal, crush, puncture, or drop tests to ensure the batteries maintain safety under extreme abuse conditions.
Final Product Inspection
Comprehensive check of the assembled batteries, including casing, labeling, connections, and overall workmanship before shipment.
International Certifications & Compliance
Our pallet truck batteries are designed for maximum safety and comply with international standards.
ISO 9001:2015
Certified quality management system ensuring consistent manufacturing and reliable performance of pallet truck batteries.
UN38.3
International certification ensuring the safe transport of pallet truck batteries, verified through rigorous vibration, shock, and thermal testing.
UL 2580
Certification verifying that our pallet truck batteries meet rigorous safety standards for industrial vehicle applications.
IEC 62619
International safety standard ensuring that our pallet truck batteries meet stringent requirements for performance, thermal stability, and safe operation in material handling.
Environmental Performance
Wide Temperature Performance
Maintains exceptional performance across a broad temperature range (-20 to 60°C), ensuring reliable operation of pallet truck batteries in diverse warehouse environments.
Rate Capability
Delivers consistent power across varying discharge rates, ensuring reliable performance of pallet truck batteries during both steady operation and peak demand conditions.
Environmental Resistance
Engineered for harsh industrial conditions, our pallet truck batteries offer robust protection against moisture, dust, vibration, and mechanical shocks, ensuring reliable performance in demanding environments.
Ideal Applications
Our pallet truck batteries are designed for a wide range of material handling operations, delivering reliable power across diverse industrial environments.
Warehouse
Our pallet truck batteries deliver consistent, reliable power for high-throughput warehouse environments, ensuring maximum uptime and efficient operation across multiple shifts.
Cold Storage Facilities
Our pallet truck batteries are equipped with heating function to perform reliably in freezing temperatures, ensuring consistent power and uninterrupted operation in refrigerated warehouses and cold storage environments.
Manufacturing Plants
With rugged construction and consistent performance, our pallet truck batteries are built to handle the varying conditions and demanding operational demands of manufacturing facilities.
Maximizing Your Battery's Service Life
Proper care and handling practices to ensure maximum performance and longevity for the electric pallet truck batteries.
Optimal Charging Practices
Recommended Charging Procedures
Use lithium battery chargers specifically designed for LiFePO4 chemistry
Charge in well-ventilated areas with ambient temperatures between 0°C and 55°C
Charge the battery during breaks to sustain an optimal state of charge
For long-term storage (greater than 30 days), maintain 40-60% state of charge
Perform a full charge-discharge cycle every 3 months
Charging Practices to Avoid
Do not use lead-acid battery chargers, as they can damage the battery
Avoid charging in extreme temperatures outside the recommended range
Do not leave battery in a fully discharged state for extended periods
Never modify charging connectors or bypass safety features
Do not charge damaged or visibly compromised electric pallet truck batteries
Battery Maintenance & Handling
Regular Maintenance Tasks
Inspect battery case monthly for signs of damage, cracks, or punctures
Clean terminals quarterly with a dry cloth to prevent dust accumulation
Perform visual inspection of cables and connectors for wear or damage
Avoid physical impacts to prevent damage and maintain safe operation
Ensure proper ventilation during charging and discharging to prevent overheating
Proper Handling & Storage
Use proper lifting equipment when moving electric pallet truck batteries to prevent injury or damage
Protect from extreme temperatures, direct sunlight, and water exposure
Store in a dry, temperature-controlled environment when not in use
Always disconnect battery before performing maintenance on the pallet jack
Frequently Asked Questions
How does this battery compare to lead-acid batteries for material handling use?
Our pallet truck batteries deliver up to 10 times the service life of traditional lead-acid batteries, faster charging, and stable performance throughout the entire discharge cycle. While the upfront cost may be higher, these advantages result in a significantly lower total cost of ownership over the battery's lifespan.
What is the expected lifespan of your pallet truck batteries in typical operations?
Under normal operating conditions and with proper maintenance, our pallet truck batteries can achieve 4,000–6,000 charge cycles, providing 5–10 years of reliable service and minimizing the need for frequent replacements.
Can your pallet truck batteries be used as the direct replacement for my current batteries?
Yes, our pallet truck batteries are designed as direct replacements for your existing batteries. Our technical team is available to verify compatibility with your specific equipment and ensure a seamless installation.
What is the warranty coverage for your pallet truck batteries?
We offer a 5-year or 10,000-hour warranty on our pallet truck batteries, backed by professional technical support to ensure reliable operation and peace of mind throughout the battery's service life.
How does cold temperature affect battery performance?
Cold temperatures can reduce battery performance, but our LiFePO4 pallet truck batteries are optimized to maintain reliable operation in a wide range from -20°C to 60°C, outperforming conventional batteries in low-temperature conditions.
Are your pallet truck batteries safe?
Yes. Integrated BMS provides protection against overcharge, over-discharge, overcurrent, and short circuits. The chemistry (LiFePO4) ensures thermal stability and prevents thermal runaway.
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