24V 315Ah Pallet Jack Lithium Battery
Reliable lithium power for pallet jacks-built for tight turns, heavy loads, and all-day performance in material handling.
Long Cycle Life
4000+ charge cycles
Fast Charging
80% capacity 1-2 hour
Enhanced Safety
Advanced BMS protection
Compact Design
Easy installation without modification
Product Overview
Our 24V 315Ah Pallet Jack Lithium Battery significantly improves operational efficiency and reduces downtime compared to lead-acid alternatives.
Revolutionizing Material Handling Power
Designed specifically for pallet jacks, this 24v lithium battery delivers stable, high-power output throughout the entire discharge cycle-eliminating the voltage drop commonly seen in lead-acid batteries. This ensures smoother lifting operations and consistent performance even under peak loads.
With high energy density, our 24v lithium battery supports continuous operation through full-day warehouse shifts, minimizing downtime from charging or battery changes. It's ideal for facilities running multiple shifts or handling high throughput.
Engineered to perform reliably in a wide temperature range from -20°C to 60°C (-4°F to 140°F), it's well-suited for cold environments where traditional batteries may struggle.
Application Versatility
Manufacturing Plants
Logistics and Freight Handling
Warehouses and Distribution Centers
Cold Storage and Refrigerated Facilities
Technical Specifications
Comprehensive specs of our 24V 315Ah Pallet Jack Lithium Battery, reflecting its robust design and optimized performance for material handling applications.
| Electrical Specifications | Mechanical Specifications | ||
| Nominal Voltage | 25.6V | Dimensions (LxWxH) | 484*278*450mm |
| Nominal Capacity | 315Ah | Weight | 84kg |
| Energy | 8064Wh | Case Material | SPCC |
| Self Discharge | <3% per month | IP Rating | IP54/IP65/IP67 |
| Cycle Life | >4000 cycles | Cell Type | LiFePO4 |
| Charge & Discharge Specifications | Temperature & Other Specifications | ||
| Charge Current | 150A | Charge Temperature | 0°C to 55°C / 32°F to 131°F |
| Charge Cut-off Voltage | 29.2V | Discharge Temperature | -20°C to 60°C / -4°F to 140°F |
| Charge Terminal/Connector | REMA | Storage Temperature | 10°C to 45°C / 50°F to 113°F |
| Discharge Current | 150A | Display | LED Display |
| Discharge Cut-off Voltage | 22V | Communication | RS485/CAN |
| Discharge Terminal/Connector | REMA | Shipping Classifiation | UN3480, Class9 |
Advanced BMS Protections
The integrated BMS ensures optimal performance and safety of this 24v lithium battery through advanced monitoring and control.
Cell balancing for uniform charge distribution
Overcharge and over-discharge protection
Short circuit and overcurrent protection
Temperature monitoring and protection
State of Charge (SoC) and State of Health (SoH) monitoring
CANbus and RS485 communication interfaces
Battery Chemistry
Understanding the advanced lithium-ion chemistry that powers our high-performance 24V 315Ah Pallet Jack Battery.
Lithium Iron Phosphate (LiFePO₄) Technology
Our 24v lithium battery utilizes Lithium Iron Phosphate (LiFePO₄) chemistry, widely regarded as the safest and most durable lithium-ion battery technology available for industrial applications. This chemistry offers significant advantages over both traditional lead-acid batteries and other lithium-ion variants.
The LiFePO₄ chemistry provides a stable electrochemical structure that resists thermal runaway, even under extreme conditions. This inherent stability makes it ideal for the demanding environments where pallet jacks operate.
Compared to other lithium-ion chemistries like LiCoO₂ or LiNiMnCoO₂ (NMC), LiFePO₄ offers superior cycle life, better thermal stability, and higher discharge currents – all critical factors for industrial 24v lithium battery applications.
Key Chemical Advantages
Flat discharge curve maintains consistent voltage
High cycle life with minimal capacity degradation
Non-toxic materials, more environmentally friendly
Stable electrochemical structure under high load conditions
Cell Construction
Our 24v lithium battery is built from high-quality 3.2V LiFePO₄ cells. Each cell is constructed with a lithium iron phosphate cathode and a carbon anode, and a high-performance separator that ensures safe ion flow while preventing internal short circuits. This ensure consistent performance, extended cycle life, and dependable safety even in demanding industrial environments.
Reliable Power
Unlike lead-acid batteries that gradually lose power, our 24v lithium battery delivers steady output from start to finish. That means pallet jacks keep full lifting power, even at the end of a shift.
Manufacturing Process
Explore the manufacturing process behind our 24V 315Ah pallet jack lithium battery, designed for consistent power and long-term durability.
Raw Material Sourcing & Quality Control
We source only premium LiFePO4 cells, industrial-grade cables, and other high-quality components for our 24v lithium batteries. Every material undergoes strict testing to ensure it meets our standards for safety, consistency, and performance.
Cell Grading
To guarantee consistent performance, every cell incorporated into our 24v lithium battery undergoes strict evaluation for capacity, voltage, and internal resistance. This sorting process ensures that only well-matched cells are assembled together, resulting in battery packs with enhanced stability and longer service life.
Module Welding
For our 24v lithium battery, cells are precisely matched and firmly assembled into modules. High-precision laser welding connects the cells, ensuring strong electrical and mechanical joints that improve overall module strength and operational safety.
Battery Assembly
Acquisition lines are precision welded and the BMS is installed with all wiring connected. The assembled modules are then housed within a durable, impact-resistant enclosure engineered specifically to withstand the demands of pallet jack operations.
Testing & Quality Assurance
The completed 24v lithium battery undergoes comprehensive testing, including charge-discharge test, functional test, performance test, etc. These procedures confirm that every unit meets strict international standards like IEC and CE, ensuring dependable performance and safety in high-demand industrial use.
Performance Characteristics
Detailed analysis of the performance capabilities and advantages of our 24V 315Ah Pallet Jack Lithium Battery.
Discharge Characteristics
With a consistent voltage profile during discharge, our 24v lithium battery ensures the equipment operates at peak efficiency throughout the shift-unlike lead-acid batteries, which gradually lose power as they drain.
Cycle Life Performance
Our 24v lithium battery delivers an exceptional cycle life, maintaining over 80% of its original capacity after 4000 charge-discharge cycles. This represents a significant improvement over lead-acid batteries, which typically last 300-500 cycles.
Charge Performance
Designed for efficiency, our 24v lithium battery enables rapid charging to 80% in just 1–2 hours, with full charging completed in approximately 2–3 hours. It also supports opportunity charging during short breaks, significantly improving equipment availability and operational continuity.
0-80% Charge 1-2 hours
0-100% Charge 2-3 hours
Charge Efficiency >95%
Float Charge Not required
Temperature Performance
The 24v lithium battery maintains excellent performance across a wide temperature range, making it suitable for various warehouse environments, including cold storage facilities.
Power Output
The 24v lithium battery delivers consistent high power output, enabling pallet jacks to maintain performance during heavy loads and demanding operations.
Comparison to Lead-Acid Batteries
| Characteristic | Our 24v lithium battery | Lead-Acid Battery |
|---|---|---|
| Cycle Life | 4000+ cycles | 300-500 cycles |
| Energy Density | 160 Wh/kg | 30-50 Wh/kg |
| Charge Time | 2-3 hours | 8-10 hours |
| Depth of Discharge | 100% | 30-50% |
| Maintenance | None required | Regular watering, cleaning |
| Operating Temperature Range | -20°C to 60°C | 0°C to 40°C |
| Total Cost of Ownership | Lower | Higher |
Safety Features & Certifications
Comprehensive safety protections ensure our 24V 315Ah Pallet Jack Lithium Battery operates reliably in material handling.
Multi-Layer Safety Protection
Our 24v lithium battery incorporates multiple layers of safety protection to ensure reliable operation in industrial environments. These safety systems work together to prevent hazardous conditions and ensure safe operation throughout the battery's lifecycle.
Advanced Battery Management System (BMS)
The BMS continuously monitors cell voltages and current, providing real-time protection against overcharge, over-discharge, overcurrent, etc.
Advanced Thermal Management
The BMS includes integrated temperature sensors that continuously monitor cell and pack temperatures. If unsafe temperature levels are detected, the system automatically disconnects the circuit to prevent thermal runaway. Plus, the battery is built with flame-retardant materials to enhance overall safety and reduce fire risk.
Mechanical Protection
Our 24v lithium battery is housed in a rugged SPCC casing that provides physical protection against impacts, vibrations, and punctures, ensuring reliable operation even under rough handling and harsh conditions.
Environmental Protection
The IP67 rating guarantees complete protection against dust and water ingress, making the 24v lithium battery reliable for use in wet and challenging industrial environments.
International Safety Certifications
Our 24v lithium battery has undergone rigorous testing to meet international safety standards, ensuring compliance with global regulations for lithium-ion batteries in industrial applications.
UN38.3
Compliance with United Nations requirements for the transportation of lithium-ion batteries.
IEC 62133
Compliance with the international standard for safety requirements of rechargeable lithium-ion cells and batteries.
UL 2580
Compliance with safety standards for lithium batteries, covering thermal, electrical, and mechanical abuse tests in electric vehicles.
CE Marking
Compliance with EU health, safety, and environmental protection standards.
ISO 9001
Compliance with quality management standards for manufacturing processes.
UL 2271
Compliance with UL 2271 ensures the battery meets safety standards for use in light electric vehicles.
RoHS
Compliance with restrictions on the use of hazardous substances in electrical and electronic equipment.
REACH
Compliance with European chemical safety regulations to ensure responsible use of substances.
Frequently Asked Questions
Is your 24v lithium battery compatible with my pallet jack models?
Our 24v lithium battery can be customized for plug-and-play installation with your pallet jack models, minimizing modification needs and reducing downtime during battery replacement.
How does your 24v lithium battery perform in cold storage or low-temperature environments?
Our 24v lithium battery is engineered to operate efficiently in a wide temperature range, including cold storage conditions down to -40°C, ensuring reliable performance where lead-acid batteries typically lose capacity.
Can your 24v lithium battery communicate with pallet jack control systems?
Yes, our 24v lithium battery supports intelligent communication protocols like CAN and RS485, enabling real-time battery monitoring, diagnostics, and integration with pallet jack control systems for enhanced management.
Can your 24v lithium battery operate under heavy load conditions?
Yes, our 24v lithium battery supports high discharge currents, delivering reliable and consistent performance under peak load operations.
How does the 24v lithium battery improve operational efficiency in warehouse environments?
With faster charging, longer run times, and stable power output, our 24v lithium battery minimizes downtime and enables pallet jacks to handle more tasks efficiently.
What warranty is offered for the 24v lithium battery?
Our 24v lithium battery comes with a comprehensive warranty (5 years or 10,000 hours), along with technical support to ensure long-term customer satisfaction.
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