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Polinovel 36V 105Ah Golf Cart Lithium Battery for Fleet Upgrades

Polinovel 36V 105Ah Golf Cart Lithium Battery for Fleet Upgrades
Details:
One 40 kg pack replaces your entire 36-volt lead-acid set. The Golf38105 is a sealed 38.4V LiFePO4 battery with 4032Wh of energy, a Smart BMS and RS485/CAN communication, supplied factory-direct by Polinovel, a golf cart lithium battery manufacturer with OEM and ODM service for fleet operators, dealers and cart builders.

● Model: Golf38105
● Lithium iron phosphate battery ensures dependable operation across multiple rounds
● Smart BMS ensures safe and worry-free rides
● High output power supports better torque for hill climbs
● Custom battery with drop-in replacement size for easy installation
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Description
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A Drop-In 36 Volt Lithium Battery That Replaces Your Lead-Acid Golf Cart Set

 

If your carts still run on a string of lead-acid batteries, this pack swaps the whole string for one sealed 38.4V LiFePO4 unit.

It drops into popular 36V EZGO, Club Car, Yamaha and ICON models, connects through one pair of M8 terminals, and stores 4032Wh in a 436 × 334 × 243 mm steel case. Your maintenance crew stops topping up water, stops equalizing, and stops chasing corroded jumper cables.

The 105Ah size is meant for standard daily duty: course rotations, resort shuttles, campus and facility runs. If your routes don't need double the capacity, you avoid paying for weight and cells the cart will never use. For heavier duty, the same range includes a 36V 230Ah golf cart LiFePO4 battery, and you can compare every voltage in our golf cart lithium battery range.

Not sure it fits? Send us your cart make, model and year. We'll confirm tray fit, charger and wiring before you commit to an order.

Confirm Fit for My Fleet

36 volt LiFePO4 battery pack designed as a lead-acid replacement for golf carts

Full Specifications of the 36V 105Ah Golf Cart Lithium Battery

 

Electrical Specifications Mechanical Specifications
Model Golf38105 Cell Type LiFePO4
Nominal Voltage 38.4V (for 36V cart systems) Dimensions (L×W×H) 436 × 334 × 243 mm
Nominal Capacity 105Ah Weight 40 kg
Energy 4032Wh Case Material SPCC steel
Cycle Life >4000 cycles (>80% capacity) IP Rating IP54 / IP65 / IP67
Depth of Discharge Up to 95% Self Discharge <3% per month
Charge & Discharge Specifications Temperature & Other Specifications
Max. Charge Current 100A Charge Temperature 0°C to 60°C / 32°F to 140°F
Charge Cut-off Voltage 43.8V Discharge Temperature -20°C to 60°C / -4°F to 140°F
Charge Terminal M8 Storage Temperature 10°C to 45°C / 50°F to 113°F
Discharge Current 150A Display LED
Discharge Cut-off Voltage 30V Communication RS485 / CAN
Discharge Terminal M8 Shipping Classification UN3480, Class 9

 

Need the datasheet and test reports for your tender file?

Request the Polinovel Golf38105 Datasheet

Why Fleet Buyers Choose Wholesale LiFePO4 Golf Cart Batteries Over Lead-Acid

Three numbers decide most fleet conversions: how much work each cart needs, how long the battery lasts, and how fast a cart is back on the path.

One pack, one line item, one spare

The full lead-acid string becomes a single 40 kg enclosure with two M8 terminals, so each install is one lift and two connections. Your purchasing team orders one golf cart battery pack per cart instead of a matched set, and the warehouse stocks one spare instead of several.

4000+ cycles instead of 300 to 500

On rated cycles alone, a lead-acid set would be replaced around eight times before this pack reaches its rated cycle count. With up to 95% usable depth of discharge and under 3% self-discharge a month, battery spend becomes a one-time capital line instead of a recurring replacement bill.

Back in service in one to two hours

Accepting up to 100A of charge current, the pack refills in 1 to 2 hours on a matched charger. Carts can top up between tee times or shifts, so fewer reserve carts sit in the barn on overnight charge.

Key benefits of a 36V lithium battery for golf cart fleets

 

How a Lithium Golf Cart Battery Compares With Lead-Acid Across a Fleet Lifecycle

 

The numbers your finance team will ask about, side by side.

What your fleet pays for LiFePO4 Golf38105 Lead-acid set
Rated cycle life >4000 cycles 300–500 cycles
Full charge time 1–2 h 8–10 h
Usable depth of discharge Up to 95% Lower; deep cycling shortens life
Watering and equalizing None Routine
Units per cart 1 pack Multi-battery string
Monthly self-discharge <3% Higher
Discharge performance curve of the 38.4V 105Ah LiFePO4 battery

Steady speed from the first hole to the last

The discharge curve stays flat until the pack is nearly empty, so carts keep full power late in the day instead of slowing as a lead-acid set does.

Roughly 8 to 10 years of typical use

More than 4000 cycles at over 80% retained capacity. See how long golf cart batteries last in real operating conditions, or plan the switch with our guide to upgrading golf carts from lead-acid to lithium.

Cycle life comparison between LiFePO4 and lead-acid golf cart batteries

Converting 20 carts or 200? Get fleet pricing and a payback estimate from Polinovel's golf cart battery team.

Get Fleet Pricing

 

Contract-Grade LiFePO4 Cells and a Smart BMS Built for Daily Golf Cart Duty

 

Lithium iron phosphate is the stable, cobalt-free lithium chemistry. That matters when dozens of carts charge unattended overnight in one building.

 

What the Battery Management System Guards Against

 

A cart left drained in the field

Over-discharge cut-off at 30V protects the cells before damage occurs.

A wiring slip during service

Short-circuit and over-current protection at the 150A discharge rating.

Long uphill routes in summer

Over-temperature protection plus individual cell-voltage monitoring.

Capacity drift over the years

Automatic cell balancing during charging, with LED and RS485/CAN status reporting.

LiFePO4 cell structure used in the 36V golf cart battery

Steel case with the sealing level you need

The enclosure is SPCC steel, available at IP54, IP65 or IP67. Covered fleets can take IP54; carts that get hosed down or parked in the rain should go IP65 or IP67. You pay only for the protection your site requires.

For more detail, read what a battery management system does inside a lithium pack.

 

Plug-and-Play Golf Cart Battery Installation With the Right Charger and Controller Setup

 

Most conversions fail on the charger, not the battery. Here is what your team needs before the first cart goes back on the course.

Charger

Use a lithium charger with 43.8V output, a lithium charge profile and no equalization stage. Lead-acid chargers are not compatible and can void the warranty, so budget a matched charger per cart or per charging bay.

Installation

Remove the old set negative-first and never mix lithium with lead-acid in one cart. Connect positive then negative, torque the M8 terminals to about 8–10 ft-lbs, give one full charge and test the cart before service.

Terminal side of the 38.4V lithium golf cart battery
Golf38105 lithium battery for 36V golf carts

Fleet data

RS485 or CAN lets your fleet system read charge level and faults without walking the barn. Confirm your controller or telematics protocol when you request a quote.

Cold weather

The pack discharges down to -20°C but charges only at 0°C or above, so winter fleets should charge indoors. Our 36V golf cart lithium upgrade guide covers charger and wiring checks in full.

Project-Ready 36V Lithium Batteries for Golf Courses, Resort Shuttles and Utility Fleets

 

Fleet operators use this golf cart battery wherever carts run fixed daily routes and downtime costs money.

Golf course fleet running on 36V lithium batteries

Golf Course Fleets

Drops into 36V EZGO, Club Car, Yamaha and ICON carts. A 1 to 2 hour top-up between rounds covers busy tournament days without a reserve fleet on charge.

 Opportunity charging between tee times

 No watering in the cart barn

Electric utility vehicle powered by a LiFePO4 battery pack

Electric Utility Vehicles

150A discharge handles loaded maintenance and facility runs on campuses, factories and estates.

 IP65 or IP67 for outdoor and wash-down work

 Fast charging between shifts

Low-speed electric vehicle and sightseeing shuttle application

Shuttles and Low-Speed Vehicles

Up to 95% usable capacity keeps resort and campus shuttles on a one-charge-per-shift routine.

 No acid handling near guests

 Steady power for stop-start routes

Custom 36V Golf Cart Lithium Battery OEM Service for Dealers and Cart Builders

Building your own cart line, putting together a dealer upgrade program, or standardizing several sites? Polinovel builds the pack around your vehicle rather than asking you to modify the cart. See our custom lithium battery service for the full scope.

What can be configured

 Enclosure dimensions for a true drop-in fit in your battery tray

 IP54, IP65 or IP67 sealing

 RS485 or CAN to match your controller or telematics

 Charger pairing on the 43.8V lithium profile

Send these with your RFQ for a faster answer

Cart make, model and year range; annual volume; operating climate; and any labeling or document requirements for your market.

Custom OEM LiFePO4 golf cart battery for dealer programs

How an OEM Golf Cart Battery Project Runs

1

Your Brief

Cart data, volume and target market.

2

Engineering Review

Fit, charger and communication confirmed.

3

Sample Testing

Validated in your own carts.

4

Batch Production

Packed and shipped as UN3480 Class 9.

Have a cart drawing or tray measurement? Send it to the Polinovel OEM team for a configuration proposal.

Start an OEM Project

Why a lithium golf cart battery is worth the investment over lead-acid

Factory-Tested Lithium Golf Cart Batteries and the Documents You Receive

For a 50-cart order, batch consistency matters more than one good sample. Every cart should deliver the same runtime.

How consistency is built in

Packs are assembled on an automated laser-welding line for uniform cell connections, and every BMS monitors and balances each cell. Packs are tested to international standards before dispatch.

Certifications and paperwork

 Company certifications: CE, IEC, UL, UN38.3 and MSDS

 Transport classification: UN3480, Class 9

 Model-specific test reports supplied on request with your quotation

Bulk-Order Golf Cart Battery Packaging and UN3480 Shipping

 

Planning a seasonal roll-out? Here is what arrives and how to hold it.

Dangerous-goods shipping

Each unit ships as UN3480, Class 9 with the documents your transport mode requires.

Simple load planning

Fixed unit size of 436 × 334 × 243 mm and 40 kg per pack make pallet and container planning easy.

Warehouse storage

Store at 10–45°C, ideally around 20°C, at 40–60% charge, and top up every 3 months.

Ready on arrival

Under 3% monthly self-discharge keeps stock ready to install. Packaging specification is confirmed on each quotation.

 

MOQ and Lead Times for the 36V 105Ah Golf Cart Lithium Battery

 

MOQ and delivery time are quoted per order, depending on whether you take the standard Golf38105 or a configured version.

Standard specification Quoted with current availability for your quantity
OEM / configured version Scheduled after engineering review and sample approval
What sets MOQ and timing Quantity, IP rating, communication protocol, enclosure changes, destination
Quote response Within 12 hours

Polinovel, Your Factory-Direct Golf Cart Lithium Battery Manufacturer and Supplier

Polinovel is a dedicated golf cart lithium battery manufacturer and OEM supplier, producing LiFePO4 packs for golf carts, utility vehicles, low-speed vehicles and airport ground support equipment in its own facilities. Shenzhen Polinovel Tech Co., Ltd. was founded in 2012, building on lithium export work that began in 2006. Learn more about Polinovel.

Manufacturing space

Huizhou production base with automated laser-welding lines for consistent bulk batches.

50,000 m²

R&D engineers

In-house BMS and pack engineering for OEM configurations and charger matching.

50+

OEM customers

A full 36V to 72V lithium golf cart battery range lets mixed fleets source every voltage from one golf cart battery supplier.

100+

Countries supplied

Quotes within 12 hours and 24/7 technical support after delivery.

80+

Procurement FAQs About the 36V Lithium Golf Cart Battery

 

 

Product view of the 36V lithium golf cart battery

Will this 36V lithium battery fit our EZGO, Club Car, Yamaha or ICON carts?

It is built as a drop-in replacement for 36-volt lead-acid systems in popular EZGO, Club Car, Yamaha and ICON models. The single pack measures 436 × 334 × 243 mm. Polinovel, as a golf cart lithium battery manufacturer, confirms fit against your cart model and battery tray before you place an order.

Can we keep using our lead-acid chargers?

No. The pack needs a lithium charger with a 43.8V cut-off and no equalization stage. A lead-acid charger can damage the cells and void the warranty, so include a matched charger in your budget.

How many years will a LiFePO4 golf cart battery last in fleet use?

The pack is rated for more than 4000 cycles while keeping over 80% capacity, which works out to roughly 8–10 years of typical use. Lead-acid batteries are usually rated at 300–500 cycles.

Can the carts run and charge in winter?

The battery discharges down to -20°C, but it should only be charged at 0°C or above. In sub-zero regions, charge carts in heated storage and mention your climate when you request a quote.

How are bulk orders of lithium golf cart batteries shipped?

Each pack is classified as UN3480, Class 9 dangerous goods. Polinovel, as a lithium golf cart battery supplier, prepares the shipping documents for your chosen transport mode and confirms packaging on the quotation.

Do you offer OEM versions for dealers and cart builders?

Yes. Enclosure size, IP rating (IP54, IP65 or IP67) and RS485 or CAN communication can be configured. Polinovel's OEM team, with 50+ R&D engineers, reviews your cart drawings and sends a configuration proposal with the price.

Request a Quote From Polinovel, the Golf Cart Lithium Battery Manufacturer

Tell us how many carts you run and what they are. Within 12 hours you'll get pricing, MOQ, lead time and a charger recommendation for the Golf38105, plus wholesale pricing on 36V lithium golf cart batteries by quantity.

What to include

Cart make and model, quantity, IP rating, RS485 or CAN, destination.

Get a Fleet Quote in 12 Hours

Polinovel 36V lithium golf cart battery ready for fleet quotation

 

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