The 24V 660Ah LiFePO4 battery is designed for pallet jacks requiring stable, long-lasting power. It delivers efficient, consistent energy for frequent pallet handling and continuous material transport, reducing downtime and maintenance. With integrated smart BMS, CAN communication support, and durable construction, this battery provides safe and reliable performance in demanding warehouse environments.
Performance Advantages
Reliable power for pallet jack operations
Long Cycle Life
Durable design provides 4,000–6,000 cycles, delivering up to 10 times the lifespan of conventional lead-acid batteries and reducing replacement and maintenance costs for pallet jacks.
Fast Charging
Fully charges in 1–2 hours and supports opportunity charging during short breaks, keeping pallet jacks operational with minimal downtime.
Extreme Temperature Performance
Built to operate from -20°C to 60°C, with an optional heating function for reliable charging and discharging even in subzero warehouse environments.
Eco-Friendly Operation
Zero emissions and higher energy efficiency compared to lead-acid alternatives, supporting sustainable warehouse operations and environmental compliance.
Parameter
| Electrical Specifications | Mechanical Specifications | ||
| Nominal Voltage | 25.6V | Dimensions (LxWxH) | 787*336*787mm |
| Nominal Capacity | 660Ah | Weight | 450kg |
| Energy | 16896Wh | Case Material | SPCC |
| Self Discharge | <3% per month | IP Rating | IP54 |
| Cycle Life | >4000 cycles | Cell Type | LiFePO4 |
| Charge & Discharge Specifications | Temperature & Other Specifications | ||
| Charge Current | 250A | Charge Temperature | 0°C to 55°C / 32°F to 131°F |
| Charge Cut-off Voltage | 29.2V | Discharge Temperature | -20°C to 60°C / -4°F to 140°F |
| Charge Terminal/Connector | REMA | Storage Temperature | 10°C to 45°C / 50°F to 113°F |
| Discharge Current | 200A | Display | LED Display |
| Discharge Cut-off Voltage | 22V | Communication | RS485/CAN |
| Discharge Terminal/Connector | Anderson | Shipping Classifiation | UN3480, Class9 |
What This Battery Actually Does
This is a lithium iron phosphate (LiFePO4) power system designed specifically for electric pallet jacks operating in high-volume warehouse and distribution environments. The 660Ah capacity delivers 16.9 kWh of usable energy-enough to power a typical pallet jack through an entire 8-10 hour shift without requiring a mid-shift charge.
Extended Operational Hours
This 24V 660Ah battery provides stable energy output for continuous operation, reducing the need for mid-shift battery changes or backup batteries
Rapid Recharge Cycles
A full charge in 1–2 hours enables planned opportunity charging during scheduled breaks or shift transitions, keeping equipment available without overnight charging requirements.
Temperature Resilience
Stable performance from –20°C to 60°C ensures reliable operation in cold-chain facilities and high-temperature environments, supporting consistent throughput across seasonal or regional extremes.
How This Battery Changes Your Operation
Opportunity Charging: More Operating Time per Shift
Lead-acid batteries often require long charge and cool-down cycles, which limits daily equipment availability or forces facilities to maintain spare battery fleets.
This lithium solution supports rapid charging and can recover significant runtime during routine breaks. A short 30–45 minute opportunity charge is enough to extend shift productivity without swapping batteries or scheduling overnight charging windows.
Consistent Power Output: Stable Performance from Start to Finish
Lead-acid voltage drops steadily during discharge, reducing lift speed and travel performance as the shift progresses.
This battery maintains 25.6V nominal output from 100% down to 15% state of charge. This ensures consistent pallet-handling performance throughout the shift, even during extended operating hours.
Cold Storage Performance: No More Heating Breaks
Conventional batteries lose significant capacity in cold environments and often require periodic warm-up breaks.
This battery includes an integrated heating element that activates automatically below 0°C. It maintains full discharge capacity down to -20°C and can charge safely at -10°C with heating assist.
Maintenance Reduction: No Watering, No Corrosion, No Equalization
Lead-acid batteries require routine watering, terminal cleaning, and periodic equalization, consuming valuable labor hours.
This battery requires no watering, no terminal cleaning, and no equalization. The sealed construction prevents corrosion. The BMS prevents over-discharge that causes permanent damage.
Deployment and Integration
Operator Adaptation
The equipment operates identically from an operator perspective. There's no new control interface to learn. The most significant behavioral change: operators can now charge during breaks without harming battery life.
Recommended updates to operator training include:
- Opportunity charging procedures (when and how long to charge)
- LED display interpretation (the battery shows 5-segment state of charge)
- What to do if BMS error codes appear (rare, but operators should know to report them)
Installation Process
The battery dimensions (787×336×787mm) match standard compartment sizing in major pallet jack brands including Crown, Yale, Raymond, and Toyota models. Weight at 450kg provides equivalent counterbalance to lead-acid, maintaining proper equipment handling characteristics.
Physical installation takes 15-20 minutes:
Remove existing battery using standard lifting equipment
Install the lithium battery in the same compartment
Connect charging connector (REMA standard)
Connect discharge connector (Anderson standard)
Verify BMS startup and calibration (automatic process)
Charging Infrastructure Considerations
A lithium-compatible charger is required. Lead-acid chargers cannot be used due to incompatible charge profiles.
Option 1: Replace existing chargers
Provides full compatibility with lithium batteries, enabling fast charging and maximizing operational efficiency. This option is ideal for facilities planning a long-term transition to lithium technology.
Option 2: Retrofit with lithium charging modules
Involves upgrading current charging stations with lithium-capable modules. This approach reduces upfront investment while still ensuring safe and proper charging performance across the fleet.
Performance Comparison
| Factor | Traditional Lead-Acid | This LiFePO4 Battery |
|---|---|---|
| Lifespan (cycles) | 300-500 | 4,000-6,000 |
| Charge time (full) | 8-10 hours | 1-2 hours |
| Discharge depth | 50% recommended | 90% usable |
| Maintenance hours/year | 80-120 | 15-20 |
| Weight efficiency | Baseline | Equal weight |
| Temperature range | -10°C to 45°C | -20°C to 60°C |
| Voltage consistency | Progressive decline | Flat discharge curve |
| Memory effect | Yes (sulfation) | None |
The key differentiator isn't any single specification-it's the combination of longer life, faster charging, and zero maintenance.
Warranty and Support
Our dedicated team of battery specialists ensures the lithium battery operate at peak performance throughout its service life. We offer comprehensive support to keep forklift operations running smoothly and efficiently.
Comprehensive Support
Technical Support
24/7 phone and email support for any issues with your lithium battery
Preventive Maintenance
Regular check-ups to maximize performance and extend battery life
Performance Optimization
Offer guidance on battery operation and charging strategies based on specific customer needs.
Emergency Support
Provide fast-response support during emergencies to quickly resolve unexpected technical problems.
Making the Decision
This battery makes sense for operations where:
Pallet jacks operate multiple shifts or long hours: Fast charging and extended cycle life provide significant value in high-utilization scenarios
Equipment downtime impacts operational continuity: Reducing battery-related downtime helps maintain productivity and workflow efficiency
Operations occur in temperature extremes: Cold storage or hot warehouse environments where lead-acid performance may be limited
Maintenance resources are limited: Zero-maintenance design reduces labor requirements and frees staff for higher-value tasks
This battery may not be the right choice if:
Equipment is used intermittently or for light-duty tasks: The extended lifespan offers limited benefit in low-utilization scenarios
Significant investment exists in lead-acid infrastructure: Transitioning may be planned according to remaining asset life and CAPEX strategy
Initial capital expenditure is constrained: Higher upfront costs should be evaluated against long-term operational savings
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