80V 460Ah Counterbalance Forklift Lithium Battery
Advanced lithium technology engineered for counterbalance forklifts, combining high energy density, long lifecycle, and minimal downtime to optimize industrial fleet performance.
The 80V 460Ah Counterbalance Forklift Lithium Battery is engineered for high-capacity, high-duty-cycle applications in industrial counterbalance forklifts. Built with advanced LiFePO4 cells and an intelligent Battery Management System (BMS), it delivers stable high-current output for demanding warehouse, manufacturing, and logistics operations.
With a high energy density and flat discharge curve, the battery maintains full performance from 100% to near depletion, ensuring consistent lifting power and travel speed during long shifts and peak-load periods.
Supports high-current charging, reaching full capacity in 1–2 hours-perfect for multi-shift operations. With over 4,000 charge cycles and no water or acid maintenance, it significantly reduces operational costs and eliminates frequent battery replacements.
IP67-rated housing and wide operating temperature range ensure reliable performance in dusty, wet, and cold environments, while the BMS actively protects against overvoltage, overcurrent, overheating, and short circuits.
Instant Power Delivery
This lithium ion battery delivers full rated power output from the moment your counterbalance forklift starts, with no warm-up time required, ensuring instant productivity for heavy-duty lifting operations.
Rapid Charging Capability
With advanced high-current fast-charging technology, this battery reaches full charge in 1–2 hours. And it is easy to top up between shifts and keep operations running with minimal downtime.
Extended Service Life
With over 4,000 cycles at 80% depth of discharge, this lithium ion forklift battery lasts up to 10 times longer than lead-acid batteries, reducing replacement frequency and total cost of ownership.
Technical Specifications
Comprehensive technical specifications of our 80V 460Ah counterbalance forklift lithium battery, engineered to deliver exceptional performance in demanding industrial applications.
| Electrical Specifications | Mechanical Specifications | ||
| Nominal Voltage | 80V | Dimensions (LxWxH) | 1022*986*612 mm |
| Nominal Capacity | 460Ah | Weight | 1800kg |
| Energy | 36800Wh | Case Material | SPCC |
| Self Discharge | <3% per month | IP Rating | IP54/IP65/IP67 |
| Cycle Life | >4000 cycles | Cell Type | LiFePO4 |
| Charge & Discharge Specifications | Temperature & Other Specifications | ||
| Charge Current | 200A | Charge Temperature | 0°C to 55°C / 32°F to 131°F |
| Charge Cut-off Voltage | 91.25V | Discharge Temperature | -20°C to 60°C / -4°F to 140°F |
| Charge Terminal/Connector | REMA | Storage Temperature | 10°C to 45°C / 50°F to 113°F |
| Discharge Current | 200A | Display | LED Display |
| Discharge Cut-off Voltage | 68.75V | Communication | RS485/CAN |
| Discharge Terminal/Connector | REMA | Shipping Classifiation | UN3480, Class9 |
Battery Management System (BMS) Features
Comprehensive Protection
Overcharge protection
Over-discharge protection
Short circuit protection
Overcurrent protection
Cell Balancing
Keeps all cells balanced during charging and discharging
Maintains battery health when idle
Calibrates capacity for reliable performance
Monitoring & Communication
Real-time state of charge (SOC)
State of health (SOH) monitoring
CANbus & RS485 communication
Key Advantages
Discover why this lithium ion forklift battery outperforms traditional lead-acid batteries in every critical performance metric that matters for your operations.
Why Choose This Lithium Ion Forklift Battery?
Superior Energy Efficiency
This lithium ion forklift battery achieves 95% charge/discharge efficiency compared to 70-80% for lead-acid batteries, reducing energy consumption and lowering operational costs.
Consistent Power Delivery
Maintains stable voltage throughout discharge, ensuring consistent forklift performance even as the battery depletes, unlike lead-acid batteries which experience significant voltage drop.
Reduced Charging Time
The advanced charging system allows this lithium ion forklift battery to be fully charged in 1-2 hours, minimizing downtime compared to 8-10 hours for lead-acid.
Intelligent Communication
Our lithium ion forklift battery supports CAN and RS485 communication, enabling seamless integration with fleet operations.This real-time data exchange delivers precise information on battery status, charge levels, temperature, and health, minimizing downtime and simplifying maintenance .
Direct connection to forklifts and warehouse systems ensures efficient operations, smarter fleet management, and reliable performance across all shifts.
Zero Maintenance Requirements
Unlike lead-acid batteries that require regular watering, cleaning, and equalization charges, this lithium ion forklift battery is completely maintenance-free, eliminating labor costs and safety concerns associated with acid handling.
No acid corrosion issues mean cleaner equipment and reduced maintenance on battery terminals and connections.
Extended Service Life
Our lithium ion forklift battery delivers 4,000+ charge cycles at 80% depth of discharge, compared to just 300-500 cycles for lead-acid batteries. This extended lifespan reduces replacement frequency and lowers total cost of ownership.
Backed by an industry-leading 5-year warranty, giving you peace of mind with reliable performance and dedicated technical support whenever needed.
Total Cost of Ownership Advantage
Although the initial investment is higher than lead-acid batteries, lithium-ion forklift batteries offer a significantly lower total cost of ownership over 5 years, driven by:
Up to 10x longer service life, reducing replacement costs
Elimination of maintenance labor and material costs
15–30% lower energy consumption due to higher charging efficiency
Increased productivity through reduced downtime
Elimination of specialized battery storage and handling infrastructure
Advanced Technology
Our 80V 460Ah battery is a powerful counterbalance forklift battery, delivering long service life and consistent performance.
Lithium Iron Phosphate (LiFePO4) Chemistry
Powered by Lithium Iron Phosphate (LiFePO4) chemistry, this battery combines advanced safety, long service life, and reliable performance for demanding forklift operations.
Enhanced Safety Profile
LiFePO4 batteries offer superior thermal and chemical stability, reducing the risk of thermal runaway and providing safe operation under challenging conditions.
Longer Cycle Life
Delivers thousands of charge cycles, far exceeding other lithium chemistries and traditional lead-acid batteries.
Wide Temperature Range
Maintains consistent performance from -20°C to 60°C, ensuring reliability in diverse operating environments.
LiFePO4 chemistry is specifically chosen for industrial equipment where safety, reliability, and total cost of ownership are critical.
Advanced Battery Management System
Intelligent Monitoring
The sophisticated BMS continuously monitors every cell within the lithium ion forklift battery, tracking voltage, temperature, current, and state of charge.
This real-time data ensures optimal performance while preventing conditions that could compromise battery life or safety.
Dynamic Cell Balancing
The cell balancing system ensures all cells within the lithium ion forklift battery maintain uniform charge levels, maximizing capacity utilization and extending overall battery life.
This prevents capacity degradation caused by cell imbalance, a common issue in lesser battery systems.
Seamless Integration
Equipped with industry-standard communication protocols (CANbus, RS485), this lithium ion forklift battery is compatible with most forklift systems supporting these interfaces.
Real-time data from the BMS enables fleet management and performance monitoring, helping optimize operations and reduce downtime.
Smart Charging Technology
The charging system designed for this lithium ion forklift battery incorporates advanced technology to maximize efficiency, safety, and battery lifespan:
Adaptive Charging Algorithm
The charger intelligently adjusts charging profiles based on battery temperature and SOC, helping prevent overcharge and optimize battery lifespan.
Opportunity Charging Capability
Supports short, opportunistic charging during breaks without damaging the battery or reducing its lifespan, a significant advantage over lead-acid batteries that require full charging cycles.
Energy Recovery & Efficiency
Compatible with regenerative braking and mast-lowering energy recovery systems, allowing captured energy to help extend runtime between charges.
Installation & Maintenance
Proper installation and handling to ensure maximum performance and longevity of your lithium ion forklift battery.
Installation Guidelines
Ensure the forklift is powered off before installing the lithium ion forklift battery
Verify all electrical connections match the forklift's requirements and polarity
Secure the battery firmly to prevent movement or vibration.
Connect communication cables (CANbus/RS485) for full system integration
Perform initial system check to ensure proper communication between battery and forklift
Charge the lithium ion forklift battery to 100% before initial operation
Charging Best Practices
Use only the provided or approved charger specifically designed for this lithium ion forklift battery
Charge the battery in a temperature-controlled environment (10°C - 30°C) for optimal performance
Take advantage of opportunity charging during breaks to maintain optimal state of charge
Do not keep the battery completely discharged for extended storage.
For long-term storage, maintain the battery at 40–60% state of charge.
Inspect charging cables regularly for damage or wear
Inspection & Care
Visually inspect the lithium ion forklift battery monthly for signs of damage or unusual odors
Keep the battery clean and free of debris using a dry cloth; avoid water or cleaning agents
Check electrical connections quarterly to ensure they remain tight and corrosion-free
Monitor battery temperature during operation – excessive heat may indicate issues
For extended storage, recharge the lithium ion forklift battery to around 50% every 3 months
Contact authorized service personnel for any error codes or performance issues
Troubleshooting Guide
For reliable performance, refer to these troubleshooting steps if issues arise:
Battery Not Charging
Check power supply to charger
Inspect charging cables for damage
Verify proper connection between charger and battery
Check for error codes on charger or battery display
Reduced Runtime
Ensure battery is fully charged
Check for extreme temperature conditions
Verify forklift is not experiencing increased power draw
Check BMS for any cell imbalance issues
Error Codes Displayed
Refer to error code manual for specific meaning
Power cycle the battery by disconnecting for 5 minutes
Contact technical support with error code details
Frequently Asked Questions
Everything you need to know about our 80V 460Ah counterbalance forklift lithium battery.
Is this lithium ion forklift battery environmentally friendly?
Yes. LiFePO4 chemistry is non-toxic, contains no heavy metals like lead or cadmium, and is recyclable at end-of-life, making it safer for the environment compared to lead-acid alternatives.
What maintenance is required?
No routine maintenance is needed. Monthly visual inspections and quarterly connection checks are recommended, along with proper charging and storage practices.
Can the lithium ion forklift battery be opportunity charged during shifts?
Yes. The battery supports short, opportunistic charging without affecting cycle life, enabling multi-shift operation without spare batteries.
Can l use my existing lead-acid battery charger for this lithium ion forklift battery?
No. we do not recommend using lead-acid chargers with this lithium ion forklift battery. Lithium-ion batteries require a charger specifically designed for their chemistry to ensure safe charging, optimal performance, and maximum lifespan.
How does cold weather affect the performance of this lithium ion forklift battery?
This battery maintains reliable operation from -20°C to 60°C. The built-in BMS protections and optional self-heating functions help maintain performance in extreme cold environments.
What is the expected lifespan of this lithium ion forklift battery?
Our electric forklift battery is engineered for a service life of 5–10 years under normal operating conditions, far exceeding that of traditional lead-acid batteries. This battery is backed by a 5-year or 10,000-hour comprehensive warranty, plus dedicated technical support to ensure long-term reliability and customer satisfaction.
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