48V 440Ah Counterbalance Forklift Lithium Battery
The premium 48V 440Ah lithium-ion battery for counterbalance forklifts is built to meet the demanding requirements of material handling. This advanced battery for forklift operations provides reliable power for heavy loads, long shifts, and frequent lifting cycles.
With stable voltage and consistent power output, it ensures smooth lifting and precise control, even at low state of charge. Engineered for intensive use, our battery for forklift helps reduce downtime, extend runtime, and lower total operating costs while maintaining the balance and performance essential for counterbalance forklifts.
5-year / 10,000-Hour warranty
Free technical support and installation guidance
Compliant with UN38.3, IEC, and CE standards
Drop-in replacement for lead-acid batteries
Why Choose Our Battery for Forklift?
Superior Power
Consistent power output throughout discharge cycle, ensuring optimal forklift performance even under heavy loads.
Fast Charging
Fully charged in 1–2 hours and supporting opportunity charging, this battery for forklift ensures continuous availability during breaks and shift changes.
Long Lifespan
4000–6000 cycles - delivering up to 10× the lifespan of lead-acid batteries and greatly reducing replacement and maintenance costs.
Low Temperature Performance
Built to perform from -20 to 60°C, with optional heating technology that guarantees reliable power for forklifts working in cold storage facilities.
Parameter
| Electrical Specifications | Mechanical Specifications | ||
| Nominal Voltage | 51.2V | Dimensions (LxWxH) | 810*484*425mm |
| Nominal Capacity | 440Ah | Weight | 220kg |
| Energy | 22528Wh | Case Material | SPCC |
| Self Discharge | <3% per month | IP Rating | IP54/IP65/IP67 |
| Cycle Life | >4000 cycles | Cell Type | LiFePO4 |
| Charge & Discharge Specifications | Temperature & Other Specifications | ||
| Charge Current | 200A | Charge Temperature | 0°C to 55°C / 32°F to 131°F |
| Charge Cut-off Voltage | 58.4V | Discharge Temperature | -20°C to 60°C / -4°F to 140°F |
| Charge Terminal/Connector | REMA | Storage Temperature | 10°C to 45°C / 50°F to 113°F |
| Discharge Current | 200A | Display | LED Display |
| Discharge Cut-off Voltage | 44V | Communication | RS485/CAN |
| Discharge Terminal/Connector | Anderson | Shipping Classifiation | UN3480, Class9 |
Advanced Battery Technology
Advanced engineering creates a battery for forklift fleets that boosts productivity, efficiency and safety.
Lithium Iron Phosphate (LiFePO4) Chemistry
Our battery for forklift utilizes advanced LiFePO4 chemistry, which offers significant advantages over both lead-acid and other lithium-ion variants. This chemistry provides superior thermal stability, eliminating the risk of thermal runaway and making it the safest lithium technology available for industrial applications.
Unlike lead-acid batteries that degrade significantly with deep discharges, our LiFePO4 battery maintains its capacity and performance even when regularly discharged to 80% of its rated capacity. This allows for full utilization of the battery's energy storage capabilities without compromising longevity.
The chemistry also provides excellent performance across a wide temperature range, making this battery for forklift suitable for operation in various environments, from cold storage facilities to hot warehouses.
Intelligent Battery Management System (BMS)
At the core of our battery for forklift is an advanced Battery Management System (BMS) that continuously monitors and optimizes battery performance.
The BMS provides comprehensive protection against overcharge, over-discharge, over-current, and short circuits. It also monitors and balances cell voltages within the battery pack, which is essential for maintaining stable performance and extending overall battery life.
Cell balancing for uniform performance
Temperature monitoring and thermal protection
Comprehensive fault diagnosis and reporting
Overcurrent and short circuit protection
Comprehensive Benefits
Why our battery for forklift is the smart choice for your material handling operations.
Enhanced Productivity
Rapid charging reduces downtime by up to 75%
Opportunity charging capability allows charging during breaks
Consistent power output maintains performance throughout shifts
Eliminates battery swapping, saving valuable labor time
Enables extended shift operations without battery changes
Significant Cost Savings
Up to 10 times longer service life than lead-acid batteries
30% reduction in energy consumption
Eliminates costs associated with battery maintenance
Reduces labor costs for battery handling and maintenance
Lower total cost of ownership over 3-5 year period
Improved Safety
No toxic lead or acid, eliminating spill risks
No harmful gas emissions during charging
Enhanced thermal stability and safety protections
Recyclable components for reduced environmental impact
Compliant with global safety and environmental standards
Operational Advantages
Our battery for forklift transforms material handling operations through a combination of innovative features that address the key pain points of traditional lead-acid batteries.
Unlike lead-acid batteries that require regular watering and maintenance, our lithium battery for forklift is maintenance-free, eliminating the need for dedicated battery rooms, watering systems, and acid handling equipment. This not only saves costs but also frees up valuable floor space in your facility.
The consistent power output of our battery ensures that your forklift performs at peak efficiency throughout the entire shift, with no loss of lifting capacity or speed as the battery discharges – a common issue with lead-acid batteries.
Our battery for forklift is designed as a true drop-in replacement for existing lead-acid batteries, requiring no modifications to your forklift. This allows for a seamless transition with minimal disruption to your operations.
The intelligent BMS provides detailed performance data and diagnostics, helping you monitor battery health, track usage patterns, and support optimized charging schedules for greater efficiency. This data can be integrated with your fleet management system to gain insights into battery usage and fleet performance.
With a wide operating temperature range, our battery for forklift delivers reliable performance in diverse environments, from cold storage facilities to high-temperature warehouses, making it a versatile solution for material handling operations.
Applications & Compatibility
Versatile battery for forklift applications, compatible with multiple forklift models and capable of reliable performance across diverse operational environments.
Compatible Forklift Brands
Our battery for forklift is compatible with most major counterbalance forklift brands, including:
Crown
Hyster
Linde
Nissan
Raymond
Yale
Mitsubishi
Komatsu
Doosan
Clark
Ideal Applications
Our battery for forklift excels in various operational environments:
Warehousing and distribution centers
Logistics and freight operations
Cold storage facilities
Manufacturing facilities
Pharmaceutical and healthcare facilities
Charging Compatibility
Our battery for forklift works seamlessly with:
Dedicated lithium-ion battery chargers (recommended)
Fast charging / opportunity charging systems
CANbus-compatible smart chargers
Fleet management integrated charging stations
Charging Recommendation
For optimal performance and extended lifespan, we recommend using the lithium battery chargers specifically designed for this battery for forklift.
Installation & Integration
Our battery for forklift is designed for easy installation as a direct replacement for traditional lead-acid batteries. The drop-in design ensures compatibility with most forklift models, requiring minimal modifications to the battery compartment or electrical system.
The battery's intelligent BMS can be integrated with fleet management systems, providing real-time data on battery status, charge levels, and performance metrics. This information helps support proactive maintenance and optimized battery usage across your fleet.
Quality & Certifications
Our commitment to excellence delivers high-performance battery for forklift operations, combining safety, efficiency, and long-lasting reliability.
Manufacturing Excellence
Our 48V 440Ah counterbalance forklift lithium battery is produced in state-of-the-art facilities with strict quality control at every stage. Each battery for forklift undergoes comprehensive testing, including charge/discharge test, function test, safety test, etc., to ensure reliable performance in demanding industrial operations.
We use only premium LiFePO4 cells and high-quality components that meet rigorous specifications. Our manufacturing process follows lean principles, reducing waste while maintaining consistent quality and efficiency.
Committed to continuous improvement, we regularly invest in advanced technologies and process enhancements. This ensures our battery for forklift consistently delivers long service life, high efficiency, and dependable power for heavy-duty material handling applications.
ISO 9001 Certified
Quality management system certification
ISO 14001 Certified
Environmental management certification
Global Certifications & Compliance
UN38.3
International lithium battery transport safety standards
IEC 62619
Safety requirements for industrial applications
CE Marking
Compliance with EU safety, health, and environmental standards
UL 2580
Safety standard for lithium-ion batteries used in electric vehicles and industrial material handling equipment
RoHS
Restriction of hazardous substances, environmentally friendly and safe for handling and disposal
REACH
Ensures chemical safety and restricts harmful substances in products
Our battery for forklift meets all major international safety and environmental standards, ensuring compliance with regulations in markets worldwide. This comprehensive certification portfolio demonstrates our commitment to producing safe, reliable, and environmentally responsible products.
Warranty & Support
Comprehensive coverage and expert assistance for your battery for forklift.
Industry-Leading Warranty
We stand behind the quality and performance of our battery for forklift with an industry-leading warranty that provides peace of mind and protects your investment.
5-Year / 10,000-Hour Warranty
We offer a 5-year or 10,000-hour warranty on our battery for forklift, ensuring reliable performance and long-term peace of mind for your operations.
Warranty Coverage Includes:
Defects in material and workmanship
Applicable only under normal use and maintenance
Valid for the original purchaser; non-transferable
Repair or replace the defective products or parts during the warranty period
Comprehensive Support Services
We provide exceptional support throughout the entire lifecycle of your battery for forklift, ensuring maximum performance and longevity.
Technical Support
Our team of battery experts is available 24/7 to provide assistance with installation, operation, troubleshooting, and maintenance of your battery for forklift.
Performance Monitoring
Optional remote monitoring services enable real-time tracking of your battery for forklift, helping to proactively detect and address potential issues before they impact operations.
Operator Training
We offer comprehensive training programs for your staff on proper battery handling, charging, and best practices to maximize the life of your battery for forklift.
Frequently Asked Questions
How does a 48v forklift battery compare to traditional lead-acid batteries?
A 48V lithium forklift battery outperforms traditional lead-acid batteries by offering longer life, faster charging, lower maintenance, consistent power, and improved safety.
Can I use my existing charger with this 48v forklift battery?
You can use your existing charger only if it is compatible with LiFePO4 batteries. Chargers designed for lead-acid batteries are not suitable and may cause damage or shorten the battery's lifespan. For optimal performance and safety, we recommend using a charger specifically designed for this 48V forklift battery.
How long will a 48v forklift battery last on a single charge?
The runtime of a 48V forklift battery depends on the forklift type, load, and operating conditions, but typically it can last about 8 hours of normal use per full charge.
Does this 48v forklift battery require maintenance?
Minimal maintenance is needed-no water topping or equalization charging, only routine inspections and proper charging.
What is the expected lifespan of this 48v forklift battery?
This 48V forklift battery delivers 4,000–6,000 charge cycles-up to 10 times longer than lead-acid alternatives-offering long-term reliability, reduced downtime, lower costs, and an environmentally friendly solution.
Can the 48v forklift battery be used in extreme temperatures?
Yes, this 48V forklift battery operates reliably in a wide temperature range from -20°C to 60°C. It can also be equipped with a heating function for cold storage environments.
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