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36V 660Ah Reach Truck Lithium Battery

36V 660Ah Reach Truck Lithium Battery
Details:
● Model: FL38660
● Engineered for reach trucks for precise material handling in narrow aisles
● Grade-A LiFePO4 cells provide long-lasting power for continuous forklift operations
● Built-in BMS ensures full protection against overcharge, overcurrent, and short circuits
● Integrated LED display provides real time battery monitoring for proactive fleet management
● Fully sealed and waterproof design ensures reliable operation in cold storage
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Description
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36V 660Ah Reach Truck Lithium Battery

 

The 36V 660Ah Reach Truck Lithium Battery represents the result of years of development in industrial motive power solutions. As warehouses and distribution centers aim for higher efficiency, lower operating costs, and sustainable operations, the lithium forklift battery has proven to outperform traditional lead-acid alternatives.

 

This high-performance 36V lithium forklift battery delivers superior power density, long cycle life, and fast charging, enabling reach trucks to operate continuously with minimal downtime. Its stable power output supports precise maneuvering in narrow aisles and reliable lifting of heavy loads to full height, maintaining consistent performance across every shift.

 

Engineered for real-world operation, our 36V 660Ah lithium forklift battery integrates advanced BMS protection, high-quality LiFePO4 cells, and a fully sealed, maintenance-free design. This ensures safe, reliable, and long-lasting performance, even in cold storage, high-utilization, or dust-prone warehouse environments, allowing operators to maximize throughput and productivity.

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Key Advantages of Our Lithium Forklift Battery

 

 

Extended Runtime

With 660Ah capacity, this lithium forklift battery can support full-day operation, eliminating mid-shift battery changes and maximizing productivity.

 

Rapid Charging

This lithium forklift battery achieves a full charge in 1–2 hours and supports opportunity charging during breaks, reducing the need for spare batteries.

 

Long Cycle Life

Designed to deliver over 4,000 charge cycles – up to 10 times longer than lead-acid alternatives – this lithium forklift battery provides exceptional total cost of ownership.

 

Maintenance Free

Unlike lead-acid batteries, this lithium forklift battery requires no watering, cleaning, or equalization charges, reducing maintenance costs and labor requirements.

 

Rugged Protection

Fully enclosed and ruggedly designed, this lithium forklift battery is protected against water, dust, and corrosion, ensuring reliable operation in cold storage, and outdoor environments.

 

Eco-Friendly

Contains no toxic heavy metals, and offers higher energy efficiency than traditional options, making this lithium forklift battery the sustainable choice.

 

 

Why Choose Our Lithium Forklift Battery?

 

The 36V 660Ah reach truck battery delivers a major performance upgrade over traditional lead-acid batteries, providing various benefits for warehouse operations.

 

This lithium forklift battery combines high energy density, fast charging, and stable power output to keep reach trucks running efficiently throughout shifts. Its intelligent design is compatible with most major reach truck models, enabling a seamless integration into existing fleets.

 

Focusing on total cost of ownership, this battery minimizes maintenance needs, extends service life, and enhances operational productivity, delivering a measurable return on investment compared to conventional battery technologies.

Why-Choose-Our-Lithium-Forklift-Battery

 

Specification

 

Electrical Specifications Mechanical Specifications
Nominal Voltage 38.4V Dimensions (LxWxH) 970*510*570mm
Nominal Capacity 660Ah Weight 928kg
Energy 25344Wh Case Material SPCC
Self Discharge <3% per month IP Rating IP54/IP65/IP67
Cycle Life >4000 cycles Cell Type LiFePO4

 

Charge & Discharge Specifications Temperature & Other Specifications
Charge Current 200A Charge Temperature 0°C to 55°C / 32°F to 131°F
Charge Cut-off Voltage 43.8V Discharge Temperature -20°C to 60°C / -4°F to 140°F
Charge Terminal/Connector REMA Storage Temperature 10°C to 45°C / 50°F to 113°F
Discharge Current 300A Display LED Display
Discharge Cut-off Voltage 33V Communication RS485/CAN
Discharge Terminal/Connector Anderson Shipping Classifiation UN3480, Class9

 

Advanced Lithium Ion Technology

 

Our 36V 660Ah reach truck battery incorporates state-of-the-art lithium ion technology for superior performance and reliability.

 

Advanced Lithium Ion Technology

 

Core Battery Chemistry

 

This lithium forklift battery utilizes high-performance LiFePO4 (Lithium Iron Phosphate) chemistry, recognized as the safest and most durable lithium ion technology available for industrial applications. Unlike other lithium chemistries, LiFePO4 offers superior thermal stability, eliminating the risk of thermal runaway under normal operating conditions.

 

Plus, this lithium forklift battery features integrated BMS protection to prevent overcharge, over-discharge, and short circuits. Its real-time monitoring system provides operators and fleet managers with actionable insights into battery health, usage, and performance, enabling predictive maintenance and reducing unexpected downtime. Combined with its consistent high-current output, the battery ensures reliable lifting performance throughout continuous multi-shift operations.

 

 Intelligent Battery Management System

 

This lithium forklift battery is powered by an advanced BMS that continuously monitors and optimizes its performance.

 

 Cell balancing to ensure uniform charge distribution across all cells

Real-time monitoring of voltage, current, and temperature

Overcharge and over-discharge protection

Short circuit protection 

Temperature protection

CAN/RS485 communication for integration with vehicle control system

State of Charge (SoC) and State of Health (SoH) monitoring

 Engineering Excellence

 

This lithium forklift battery is purpose-built to deliver industrial-grade durability and performance.

 

Robust SPCC casing providing exceptional impact resistance

IP67 rating for dust and water resistance in harsh environments

Integrated thermal management system

Rugged, industrial-grade design ensures resistance to shock and vibration

High-current terminals provide stable, reliable connections for heavy-duty operation

Optional self-heating function for cold storage use

Compliance with international standards including UN38.3, IEC 62619, and UL 2580

 

Performance Comparison: Lithium vs. Lead-Acid

 

 Lithium Forklift Battery Advantages

 Full power output until complete discharge
No voltage sag during heavy lifting operations
Consistent performance in cold environments
Opportunity charging capability without memory effect
Significantly faster recharge times

 Limitations of Lead-Acid Batteries

Gradual power reduction as charge depletes
Significant voltage drop during heavy loads
Poor performance at sub-zero temperatures
Requires full charging cycles to prevent sulfation
Long recharge times (8-10 hours plus cool down)

 

Energy Efficiency

This lithium forklift battery achieves 95% charge/discharge efficiency compared to 70-80% for lead-acid batteries, reducing energy consumption and operating costs.

Charge Retention

 

With very low self-discharge, this lithium forklift battery retains up to 90% of its charge after 30 days of inactivity, eliminating the need for trickle charging and ensuring it's ready whenever needed.

Operating Temperature Range

Performs reliably from -20°C to 60°C (-4°F to 140°F), making it suitable for cold storage and high-temperature warehouse environments.

 

Comprehensive Safety Features

 

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Overcharge Protection

The advanced BMS in this lithium forklift battery continuously monitors individual cell voltages and automatically terminates charging when optimal levels are reached, preventing overcharge and ensuring safe, long-lasting operation.

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Short Circuit Protection

The BMS in this lithium forklift battery provides short-circuit protection by instantly limiting current and isolating the circuit, preventing hazardous conditions and potential damage to both the battery and the equipment.

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Temperature Management

The lithium forklift battery features multi-zone temperature monitoring and active thermal management, preventing overheating and ensuring safe, reliable operation in all environmental conditions.

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Cell Balancing

Continuous cell balancing ensures uniform charge levels across all cells in the lithium forklift battery, preventing overvoltage conditions and maximizing safety and longevity.

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Rugged Enclosure

The reinforced SPCC casing with impact-resistant design protects internal components, ensuring the lithium forklift battery remains safe and reliable even in harsh industrial environments.

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Emergency Stop

The emergency stop design allows the lithium forklift battery to immediately cut power to the forklift in case of an emergency, providing an additional layer of operational safety for both operators and equipment.

 

Certifications & Compliance

 

Our 36V 660Ah lithium forklift battery meets all relevant industry standards and certifications, ensuring safe operation in any workplace environment:

 

UN38.3

IEC 62619

UL 2580

CE Marking

RoHS Compliant

REACH Compliant

ISO 9001

ISO 14001

 

Ideal Applications

 

Our 36V 660Ah lithium forklift battery is specifically engineered to meet the demanding requirements of material handling operations across various industries.

 Warehousing & Distribution

 

Perfect for high-throughput warehouses where continuous operation is essential. The lithium forklift battery's rapid charging capability and long runtime ensure maximum uptime during peak periods.

 

Ideal for multi-shift operations, eliminating delays caused by traditional battery swapping and improving overall productivity.

 Manufacturing Facilities

 

Provides reliable power for reach trucks operating in manufacturing environments with varying temperatures and demanding duty cycles. The lithium forklift battery's rugged design withstands harsh industrial conditions.

 

Supports just-in-time production processes with consistent performance and minimal downtime.

 Retail Distribution Centers

 

Meets the seasonal demands of retail operations with the flexibility to adjust to fluctuating workloads. The lithium forklift battery's opportunity charging capability fits perfectly with variable shift patterns.

 

Helps maintain tight delivery schedules during peak retail periods with reliable, all-day performance.

 Cold Storage Facilities

 

This lithium forklift battery delivers exceptional performance in low-temperature environments, operating reliably down to -20°C, with an optional heating function extending usability even to -40°C.

 

Unlike lead-acid batteries, it maintains consistent power output without degradation, ensuring reliable operation in refrigerated warehouses and cold storage applications.

 Ports & Container Yards

 

This lithium forklift battery is engineered for the demanding conditions of ports and container yards. Its rugged design resists shock, vibration, dust, and moisture, ensuring reliable performance even in harsh outdoor environments.

 

Unlike lead-acid batteries, it maintains consistent power without voltage sag under heavy lifting and long-duty cycles, maximizing operational efficiency for material handling in port facilities.

 Pharmaceutical & Healthcare

 

This lithium forklift battery offers maintenance-free operation and clean energy performance, making it ideal for pharmaceutical and healthcare facilities with strict hygiene standards.

 

Supports reliable operation in temperature-controlled storage, ensuring consistent performance for sensitive materials in pharmaceutical and healthcare facilities.

 

 

cooperative partner

 

Crown
Toyota
Jungheinrich
Linde
Mitsubishi
Hyster
Doosan
Komatsu
Nichiyu
Clark

Custom configurations are available for other forklift brands. Contact our technical team to confirm compatibility and discuss your specific requirements.

 

 

Maintenance & Care Guidelines

 

One of the primary advantages of a lithium forklift battery over traditional lead-acid batteries is its minimal maintenance requirements. However, proper care and handling will ensure optimal performance and maximize the service life of your 36V 660Ah reach truck battery.

 

Unlike lead-acid batteries that require regular watering, cleaning, and equalization charges, our lithium forklift battery is maintenance-free, allowing your operation to reduce labor costs and increase productivity.

 

 Recommended Practices

 

 Regular Charging
Charge the lithium forklift battery whenever convenient, ideally during scheduled breaks to take advantage of opportunity charging.

Proper Storage
If storing the lithium forklift battery for extended periods, maintain a charge level between 40-60% and store in a dry environment between 10°C and 30°C.
Clean Connections
Periodically inspect and clean battery terminals to ensure optimal electrical contact, preventing voltage drops.
Regular Inspections
Visually inspect the lithium forklift battery monthly for signs of physical damage or unusual conditions.

 Safe Operation Guidelines

 

Over-Discharging
While the BMS protects against deep discharge, repeatedly draining the lithium forklift battery completely can reduce long-term capacity.
Extreme Temperatures
Avoid charging or operating the lithium forklift battery outside the recommended temperature ranges whenever possible.
Physical Damage
Prevent impact or puncture damage to the battery casing, which could compromise the internal components.
Unauthorized Modifications
Never attempt to disassemble, modify, or repair the lithium forklift battery yourself – contact authorized service personnel.
Using Incompatible Chargers
Always use only approved chargers specifically designed for this lithium forklift battery model.

 

Professional Service & Support

 

Our comprehensive service program ensures your lithium forklift battery maintains optimal performance throughout its service life. We offer:

 OEM Services

We provide tailor-made lithium forklift battery to meet the equipment and operational requirements, offering custom voltage, capacity, and size options to ensure seamless integration into the fleet.

 Technical Support

24/7 expert support for all aspects of your lithium forklift battery, including installation guidance, operational troubleshooting, and maintenance advice, ensuring your fleet runs smoothly and efficiently.

 Training

We provide training on the proper operation and maintenance of your lithium forklift battery, including correct charging and discharging, storage, and routine inspections.

 

Environmental Benefits

 

Sustainable Material Handling
 

Sustainable Material Handling

 

Choosing a lithium forklift battery represents a significant step toward more sustainable material handling operations. Compared to traditional lead-acid batteries, our 36V 660Ah lithium battery offers substantial environmental benefits throughout its lifecycle.

 

The lithium forklift battery contains no toxic heavy metals like lead or acid, eliminating the environmental hazards associated with lead-acid battery manufacturing, use, and disposal. This reduces the risk of soil and water contamination in your facility.

 

With a service life up to 10 times longer than lead-acid batteries, our lithium forklift battery reduces the overall number of batteries required over time, minimizing material consumption and waste generation.

 

Frequently Asked Questions

 

 

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What is the expected lifespan of this lithium forklift battery?

Our 36V 660Ah lithium forklift battery is designed to provide a service life of 5-10 years under typical operating conditions. This is significantly longer than the lifespan of comparable lead-acid batteries. The battery can deliver over 4,000 full charge cycles (at 80% depth of discharge) before reaching 80% of its original capacity, making it a much more cost-effective solution over time.

Can l use my existing lead-acid battery charger for this lithium forklift battery?

No, we recommend using only chargers specifically designed for lithium-ion batteries, and preferably the model recommended for this particular lithium forklift battery. Lithium batteries require a different charging profile than lead-acid batteries, including different voltage levels and charging algorithms. Using an incompatible charger can result in reduced performance, shortened battery life, or potential safety hazards. We offer a range of compatible chargers optimized for our lithium forklift battery products.

How does cold weather affect the performance of this lithium forklift battery?

While all batteries experience some performance reduction in extreme cold, our lithium forklift battery is specifically engineered to perform well in low-temperature environments. It maintains usable capacity down to -40°C with optional heating function, significantly outperforming lead-acid batteries which suffer severe capacity loss below 0°C. 

Is opportunity charging harmful to the lithium forklift battery?

No, one of the major advantages of a lithium forklift battery is that it can be opportunity charged without any negative effects. Unlike lead-acid batteries that require full charge cycles to prevent sulfation, our lithium battery can be charged for short periods during breaks or whenever convenient. This flexibility allows operators to "top up" the battery throughout the day, eliminating the need for battery changes and maximizing uptime.

Can the lithium forklift battery fit my existing equipment?

Yes. We design OEM and drop-in replacement solutions compatible with major forklift brands, ensuring a perfect fit and reliable performance. You can contact us for customization options or technical support to meet your specific application needs.

What is included in the warranty for this lithium forklift battery?

Our 36V 660Ah lithium forklift battery comes with a 5-year or 10,000-hour warranty, giving you long-term peace of mind. We also provide professional technical support to assist you with installation, operation, charging practices, maintenance guidelines, and troubleshooting. Our expert team ensures you get the most reliable performance from your battery and helps resolve any issues quickly to minimize downtime.

 

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