Product Description
Our 48V 412Ah Reach Truck Lithium Battery is engineered for modern reach trucks operating in high-intensity and multi-shift material handling environments. Built with advanced LiFePO4 battery technology, it delivers stable power output, long runtime, and reliable lifting performance throughout the workday.
Equipped with an advanced Battery Management System (BMS), the battery provides comprehensive protection against overcharge, over-discharge, overcurrent, overheating, and short circuits, ensuring safe and stable operation. Compared with traditional lead-acid batteries, this lithium reach truck battery offers higher energy efficiency, longer cycle life, and improved safety. It supports fast charging and opportunity charging with zero maintenance, helping reduce downtime and lower total cost of ownership. Its compact and customizable design allows easy integration with different reach truck models, making it an ideal power solution for warehouses, distribution centers, and logistics operations that require consistent and efficient performance.
Specifications
| Electrical Specifications | Mechanical Specifications | ||
| Nominal Voltage | 51.2V | Dimensions (LxWxH) | 1220*425*780mm |
| Nominal Capacity | 412Ah | Weight | 1100kg |
| Energy | 21094Wh | Case Material | SPCC |
| Self Discharge | <3% per month | IP Rating | IP54 |
| Cycle Life | >4000 cycles | Cell Type | LiFePO4 |
| Charge & Discharge Specifications | Temperature & Other Specifications | ||
| Charge Current | 200A | Charge Temperature | 0°C to 50°C / 32°F to 131°F |
| Charge Cut-off Voltage | 51.2V | Discharge Temperature | -20°C to 60°C / -4°F to 140°F |
| Charge Terminal/Connector | REMA | Storage Temperature | 0°C to 40°C / -4°F to 113°F |
| Discharge Current | 400A | Display | LED Display |
| Discharge Cut-off Voltage | 40.0V | Communication | RS485/CAN |
| Discharge Terminal/Connector | REMA | Shipping Classifiation | UN3480, Class9 |
High-throughput distribution centers
Multi-shift operations demand power that keeps pace. The 412Ah capacity handles 8-hour shifts of continuous picking and stacking in narrow aisles. Opportunity charging during 15-minute breaks adds meaningful runtime without the hour-long wait lead-acid requires.
Cold storage and freezer warehouses
Temperature extremes destroy lead-acid capacity. This battery's LiFePO4 chemistry maintains rated performance at -20°C, while the optional integrated heater enables charging at -30°C. No more rolling equipment out of the freezer to charge.
3PL and logistics operations
Seasonal demand spikes require flexibility. One lithium battery replaces the two or three lead-acid units previously needed to cover multiple shifts. Reduce battery inventory, eliminate the battery room, and redirect that floor space to revenue-generating operations.
Food and beverage processing
Sealed construction eliminates acid spill risks that contaminate production areas. No watering, no equalization charging, no hydrogen gas ventilation requirements. USDA and FDA facility compliance becomes simpler.
Key Features
Our 48V 412Ah reach truck lithium battery offers clear advantages over traditional batteries, helping improve efficiency and performance in material handling operations.
Fast Charging
This 48V 412Ah reach truck lithium battery supports fast charging and opportunity charging, allowing charging during breaks without affecting battery life. A full charge can typically be completed within 1–2 hours, far shorter than traditional lead-acid batteries. This reduces charging downtime and eliminates the need for spare batteries. As a result, reach trucks can operate more continuously across shifts.
Intelligent BMS
The battery is equipped with an advanced Battery Management System (BMS) that continuously monitors voltage, current, and temperature. It provides comprehensive protection against overcharge, over-discharge, overcurrent, overheating, and short circuits. The BMS also helps balance cells and optimize charging behavior. This ensures safe, stable, and efficient battery operation under demanding working conditions.
Safe & Stable Operation
This lithium reach truck battery delivers stable voltage output throughout the discharge cycle, unlike lead-acid batteries that experience power drop at low charge levels. Stable power ensures smooth lifting, precise control, and reliable performance during high stacking operations. Integrated temperature monitoring helps maintain safe operation under heavy loads. The result is safer and more predictable reach truck performance.
Longer Service Life
Built with high-quality LiFePO4 cells, the battery is designed to deliver 4,000–6,000 charge cycles, up to 10 times longer than lead-acid alternatives. The extended cycle life significantly reduces battery replacement frequency over the product's lifetime. Stable cell performance also ensures consistent power output even after long-term use. This makes it a reliable long-term energy solution for intensive operations.
Maintenance-Free
Unlike lead-acid batteries, this lithium battery requires no watering, no cleaning, and no equalization charging. The sealed design eliminates acid leaks, corrosion, and daily maintenance tasks. This greatly reduces labor requirements and maintenance-related downtime. Operators benefit from simpler battery management and lower operating complexity.
Lower Total Cost
Higher energy efficiency, longer service life, and zero maintenance significantly reduce the total cost of ownership. Although the initial investment may be higher than lead-acid batteries, long-term savings come from reduced energy consumption, fewer replacements, and lower maintenance costs. Fast charging also improves equipment utilization and productivity. Over time, this battery delivers better overall economic value.
FAQ
Q: Can I replace my lead-acid reach truck battery with this lithium battery?
A: Yes. The 48V 412Ah battery is designed as a drop-in replacement for standard lead-acid traction batteries. The physical dimensions match common battery compartment specifications. You will need a lithium-compatible charger, but no modifications to the reach truck itself are required.
Q: How long does the battery last on a single charge?
A: Runtime depends on your operation intensity. Under typical reach truck duty cycles (mixed lifting, driving, and idle time), expect 6-8 hours of operation. Heavy-duty cold storage operations with frequent lifting may see 5-6 hours. The flat discharge curve means you get full power until approximately 20% state of charge, unlike lead-acid which weakens progressively.
Q: What charging equipment do I need?
A: This battery requires a lithium-compatible charger with the appropriate voltage profile (CC-CV charging to 58.4V). Lead-acid chargers use a different algorithm and will damage lithium cells. Polinovel offers matched chargers, or we can verify compatibility with your existing equipment.
Q: Does the battery work in cold storage environments?
A: The standard configuration operates down to -20°C (-4°F) without derating. For freezer applications at -30°C or colder, specify the integrated heating option which enables charging at sub-zero temperatures. Contact us for cold storage specifications.
Q: What is the total cost of ownership compared to lead-acid?
A: Lithium batteries typically deliver 30-50% lower total cost of ownership over 5-7 years despite higher initial purchase price. Savings come from: no watering or equalization maintenance, longer lifespan (4,000+ cycles versus 1,500 for lead-acid), reduced energy consumption (95% charge efficiency versus 80%), eliminated battery room requirements, and no spare battery purchases for multi-shift operations.
Q: What warranty coverage do you provide?
A: Polinovel warrants this battery for 5 years or 4,000 cycles, whichever comes first. Warranty covers manufacturing defects, capacity falling below 80% of rated capacity, and BMS failures. Normal wear, physical damage, and use with incompatible chargers are excluded.
Q: How do I monitor battery health and performance?
A: The BMS provides real-time data via CANbus or RS485 connection. For facilities without fleet management systems, the optional Bluetooth module connects to a smartphone app displaying voltage, current, temperature, state of charge, and cycle count history.
Q: What happens at end of battery life?
A: LiFePO4 batteries are recyclable. Polinovel participates in lithium battery recycling programs and can coordinate proper disposal or recycling at end of service life. The cells contain no cobalt, reducing environmental impact compared to other lithium chemistries.
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