36V 770Ah Reach Truck Lithium Battery
This 36V lithium battery is specifically designed for reach trucks, providing reliable and consistent power for multi-shift operations. With integrated self-heating function, it maintains optimal performance in cold storage environments, ensuring lifting power and maneuverability are not compromised at low temperatures.
The battery's custom-designed size and weight make it an easy drop-in replacement for existing lead-acid forklift batteries, allowing for fast installation with minimal modifications. Built with high-quality LiFePO4 cells and an advanced BMS, this 36V lithium battery delivers stable voltage, protects against overcharge, over-discharge, short circuits, and thermal issues, and supports long-term durability with minimal maintenance.
This combination of reliability, cold-weather capability, and ease of installation makes the battery well-suited for the demanding material handling requirements of reach truck fleets.
Why Choose Our 36V Lithium Battery
Superior Power Density
Our 36V lithium battery delivers higher power density compared to traditional lead-acid batteries, ensuring faster acceleration and better lifting performance.
Extended Cycle Life
With over 4000 charge cycles, our 36V lithium battery lasts up to 10 times longer than conventional batteries, significantly reducing replacement costs.
Rapid Charging
Our 36V lithium battery can be fully charged in 1–2 hours, reducing downtime and supporting continuous warehouse operations.
Enhanced Safety
Integrated multi-layer protections ensure our 36V lithium battery operates safely under all conditions.
Technical Specifications
Our 36V 770Ah reach truck lithium battery is built to meet exact requirements, providing dependable performance and easy integration with material handling fleets.
| Electrical Specifications | Mechanical Specifications | ||
| Nominal Voltage | 38.4V | Dimensions (LxWxH) | 970*450*770mm |
| Nominal Capacity | 770Ah | Weight | 1054kg |
| Energy | 29568Wh | Case Material | SPCC |
| Self Discharge | <3% per month | IP Rating | IP54/IP65/IP67 |
| Cycle Life | >4000 cycles | Cell Type | LiFePO4 |
| Charge & Discharge Specifications | Temperature & Other Specifications | ||
| Charge Current | 200A | Charge Temperature | 0°C to 55°C / 32°F to 131°F |
| Charge Cut-off Voltage | 43.8V | Discharge Temperature | -20°C to 60°C / -4°F to 140°F |
| Charge Terminal/Connector | REMA | Storage Temperature | 10°C to 45°C / 50°F to 113°F |
| Discharge Current | 300A | Display | LED Display |
| Discharge Cut-off Voltage | 33V | Communication | RS485/CAN |
| Discharge Terminal/Connector | Anderson | Shipping Classifiation | UN3480, Class9 |
Advanced Battery Technology
Our 36V 770Ah reach truck lithium battery incorporates advanced LiFePO4 chemistry and intelligent BMS to deliver unmatched performance, safety, and reliability.
Lithium Iron Phosphate (LiFePO4) Chemistry
Using lithium iron phosphate (LiFePO4) chemistry, our batteries deliver excellent safety, stable thermal performance, and extended cycle life, outperforming conventional lead-acid and other lithium-ion battery types.
Superior Thermal Stability
LiFePO4 chemistry demonstrates excellent thermal stability, significantly reducing the risk of thermal runaway compared to other lithium chemistries.
Excellent Cycle Performance
Our 36V lithium battery, built with LiFePO4 cells, maintains over 80% of its capacity even after 4,000 charge cycles, ensuring a dependable and long-lasting investment.
Wide Temperature Range
Our 36V lithium battery operates reliably across a wide temperature range of -20°C to 60°C, making it suitable for reach trucks in diverse warehouse environments.
Advanced Battery Management System (BMS)
Our 36V lithium battery features an intelligent BMS that continuously monitors and optimizes battery performance. Acting as the interface between the battery, charger, and vehicle, the BMS provides real-time data and safeguards against overcharge, over-discharge, short circuits, and other potentially harmful conditions, ensuring safe operation while maximizing lifespan and efficiency.
Key BMS Functions
Overcharge protection
Cell balancing
Short-circuit detection and response
Deep discharge protection
Voltage monitoring
Communication interface (CANbus / RS485 / Bluetooth)
36V Lithium Battery vs. Traditional Lead-Acid
| Performance Metric | Our 36V 770Ah Lithium Battery | Equivalent Lead-Acid Battery |
|---|---|---|
| Cycle Life | 4000+ cycles | 300-500 cycles |
| Energy Density | 160 Wh/kg | 30-50 Wh/kg |
| Charge Time | 1-2 hours | 8-10 hours + cool down |
| Maintenance Requirements | None | Regular watering, cleaning, equalization |
| Operating Temperature Range | -20°C to 60°C | 0°C to 40°C (limited performance outside range) |
| Depth of Discharge | 100% | 50% |
Operational Advantages
Implementing our 36V 770Ah reach truck Lithium Battery delivers numerous operational and financial benefits for your material handling operations.
Increased Productivity
Our 36V lithium battery offers rapid charging and opportunity charging, eliminating the need for battery swaps and significantly reducing downtime. With its longer runtime, reach trucks can operate seamlessly across multiple shifts with minimal interruptions.
Lower Total Cost of Ownership
While the initial investment in a 36V lithium battery is higher than lead-acid, the extended lifespan, reduced maintenance requirements, and energy efficiency result in significantly lower total costs over the battery's lifetime.
Reduced Maintenance Requirements
Our 36V lithium battery eliminates the ongoing maintenance required by lead-acid batteries, such as water refilling, terminal cleaning, and equalization charges. This reduces labor costs and minimizes the risk of injury from heavy battery handling.
Improved Energy Efficiency
Our 36V lithium battery system delivers up to 95% charge-discharge efficiency, compared to just 70–80% for lead-acid batteries. This higher efficiency means less energy wasted during charging, helping reduce overall electricity consumption and operating costs.
Enhanced Workplace Safety
Our 36V lithium battery removes the risks of corrosive acids and harmful fumes found in lead-acid batteries, ensuring a cleaner and safer work environment.
Environmental Benefits
Our 36V lithium battery contains no heavy metals or toxic substances, reducing environmental impact. Its longer lifespan and superior energy efficiency also help lower your operation's overall carbon footprint compared to lead-acid batteries.
Comprehensive Safety Features
Safety is paramount in our 36V 770Ah reach truck Lithium Battery design, with multiple layers of protection to ensure safe operation in all conditions.
Multi-Layer Safety Protection
Our 36V lithium battery is equipped with a comprehensive safety system that safeguards against potential risks, ensuring reliable and secure operation throughout its entire lifecycle.
Intrinsic Cell Safety
With LiFePO4 chemistry providing exceptional stability and resistance to thermal runaway, our 36V lithium battery is built on a safe and dependable foundation for industrial use.
Advanced BMS Protection
Our 36V lithium battery is equipped with an intelligent Battery Management System that continuously monitors battery performance and provides protection against overcharge, over-discharge, overcurrent, and short circuits.
Temperature Protection
Temperature monitoring helps prevent our 36V lithium battery from operating outside safe temperature ranges, ensuring reliability and protection in demanding environments.
Mechanical Safety
The rugged, impact-resistant design of our 36V lithium battery ensures reliable and safe operation even in the demanding conditions of reach truck use.
Safety Certifications & Compliance
Designed for safety and reliability, our 36V lithium battery meets strict international standards for performance and protection.
IEC 62619
Compliance with IEC 62619, an international safety standard for lithium batteries, ensures our 36V lithium battery meets strict requirements for electrical, mechanical, and thermal safety.
UN38.3
Meets safe transportation requirements of lithium-ion batteries, including vibration, shock, and thermal testing.
UL 2580
Meets strict safety requirements for lithium-ion batteries used in industrial applications, ensuring reliable and safe operation for forklift batteries.
CE Marking
Complies with European Union directives, ensuring conformity with health, safety, and environmental protection standards.
RoHS Compliance
Free from hazardous substances, minimizing environmental impact.
ISO 9001
Manufactured under a quality management system certified to ISO 9001 standards, ensuring consistent quality and safety.
Maintenance & Care Guidelines
Our 36V 770Ah reach truck lithium battery is maintenance-free compared to lead-acid batteries, yet simple care practices help maximize performance and prolong service life.
Charging Best Practices
Proper charging is essential to maximize the lifespan and performance of your 36V lithium battery. Following these guidelines will ensure optimal results:
Use chargers specifically designed for the 36V lithium battery systems.
Avoid charging in extreme temperatures to prevent damage and ensure safety.
Take advantage of opportunity charging during breaks to maintain optimal state of charge without damaging the battery.
Ensure the charging connectors are clean and dry before connecting to prevent arcing and damage to the 36V lithium battery terminals.
Operational & Storage Guidelines
Proper operation and storage will help maintain your 36V lithium battery's performance and extend its service life:
Avoid exposing the 36V lithium battery to extreme temperatures for extended periods, as this can reduce capacity and lifespan.
Keep the battery clean and free of debris. Periodically wipe the exterior with a dry cloth to prevent dust accumulation.
For long-term storage, maintain the 36V lithium battery at 40-60% state of charge and store in a cool, dry environment.
Inspect the 36V lithium battery housing regularly for cracks, dents, or other damage. If any damage is detected, stop using the battery immediately.
Troubleshooting Common Issues
Battery Not Charging
- Check that the charger is properly connected to both the battery and power source
- Verify that the charger is compatible with 36V lithium battery systems
- Inspect for damaged cables or connectors
- Check if the battery temperature is outside the recommended charging range
- Consult the BMS error codes for specific fault information
Reduced Runtime
- Check that the battery is fully charged before operation
- Verify that operating temperatures are within the recommended range
- Check whether forklift load exceeds the rated capacity
- Verify proper charging practices, as incorrect charging can reduce the battery's usable capacity
-
Inspect battery terminals and connections for looseness or corrosion, as high resistance can reduce available energy
BMS Error Codes
The 36V lithium battery's BMS will display error codes when issues are detected. Common solutions include:
- Power cycle the battery by disconnecting it from the vehicle for 5 minutes
- Ensure proper ventilation and check for overheating conditions
- Verify all connections are secure and free from corrosion
- For persistent errors, contact technical support for diagnostic assistance
Environmental Impact & Sustainability
Our 36V 770Ah reach truck Lithium Battery represents a more sustainable choice for material handling operations, with significant environmental benefits compared to traditional battery technologies.
Our 36V lithium battery is engineered with environmental sustainability at every stage, from material selection to manufacturing and packaging. Unlike lead-acid batteries that contain toxic lead and sulfuric acid, our LiFePO4 batteries are free from heavy metals and hazardous substances, making them safer for both users and the environment.
The manufacturing process is continuously optimized to reduce energy consumption and minimize waste, while the long lifespan and high charge-discharge efficiency of our 36V lithium battery further lower the overall environmental impact compared to traditional forklift batteries.
Frequently Asked Questions
Find answers to common questions about our 36V lithium battery.
Do the battery require maintenance?
No. Our 36V lithium battery is maintenance-free, eliminating water refilling, terminal cleaning, and equalization charges required by lead-acid forklift batteries, reducing labor costs and the risk of injury.
Can l use my existing lead-acid battery charger for a 36V lithium battery?
No, we do not recommend using lead-acid chargers for 36V lithium battery systems. Lithium batteries require a different charging profile with specific voltage limits and current controls. Using an improper charger can damage the battery, reduce its lifespan, or create safety hazards. We offer compatible chargers specifically designed for our 36V lithium battery systems that ensure optimal charging performance and safety.
What is the expected lifespan of a 36V lithium battery in reach truck applications?
Our 36V lithium battery is rated for over 4,000 charge cycles. In typical reach truck applications with 1–2 cycles per day, this translates to 5–10 years of reliable operation-significantly longer than the 1–3 year lifespan of lead-acid forklift batteries. Following recommended charging practices and proper care helps maximize service life.
Is it safe to leave a 36V lithium battery on charge overnight?
Yes, our 36V lithium battery is equipped with an intelligent Battery Management System (BMS) that automatically controls the charging process, prevents overcharge, and maintains safe voltage and current levels. This makes overnight charging safe under normal conditions.
Can a 36V lithium battery be used in cold storage environments?
Yes, our 36V lithium battery features a self-heating function, allowing safe and reliable charging and discharging in cold storage environments down to -40°C.
What warranty coverage is provided with the 36V lithium battery?
We offer a 5-year or 10,000-hour warranty on our 36V lithium battery, along with dedicated technical support to ensure reliable operation and quick resolution of any issues.
Hot Tags: 36V 770Ah Reach Truck Lithium Battery, China 36V 770Ah Reach Truck Lithium Battery manufacturers, suppliers, factory
